Bosch GBH 18 V-LI Professional Cordless Rotary Hammer Instruction Manual

BOSCH GBH 18 V-LI Professional Cordless Rotary Hammer Instruction Manual

General Power Tool Safety Warnings

WARNING
Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety
  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

  • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
  • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care

  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

  • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  • When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Hammer Safety Warnings

  • Wear ear protectors. Exposure to noise can cause hearing loss.
  • Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
  • Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory or fastener may contact hidden wiring. Cutting accessory and fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Additional Safety and Working Instructions

  • When transporting and storing, set the rotational direction switch to the centre position. Danger of injury when accidentally actuating the On/Off switch.
  • Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.
  • Firmly tighten the auxiliary handle, hold the machine firmly with both hands while working and keep proper footing and balance at all times. The machine is securely guided with both hands.
  • Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
  • For drilling without impact in wood, metal, ceramic and plastic as well as for screwdriving, tools without SDS-plus are used (e.g., drills with cylindrical shank). For these tools, a keyless chuck or a key type drill chuck are required.
  • The quick change chuck is automatically locked. Check the locking effect by pulling the quick change chuck.
  • Inserting SDS-plus Drilling Tools: Check the latching by pulling the tool.
  • Replace a damaged dust protection cap immediately. The dust protection cap largely prevents the penetration of drilling dust into the tool holder during operation. When inserting the tool, pay attention that the dust protection cap is not damaged.
  • Dusts from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health and cause allergic reactions, lead to respiratory infections and/or cancer. Materials containing asbestos may only be worked by specialists.
    • As far as possible, use a dust extraction system suitable for the material.
    • Provide for good ventilation of the working place.
    • It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked.
  • Prevent dust accumulation at the workplace. Dusts can easily ignite.
  • If the application tool should become blocked, switch the machine off. Loosen the application tool.
  • When switching on with a blocked drilling tool, high torque reaction can occur.
  • Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.
  • Avoid unintentional switching on. Ensure the On/Off switch is in the off position before inserting battery pack. Carrying the power tool with your finger on the On/Off switch or inserting the battery pack into power tools that have the switch on invites accidents.
  • Do not open the battery. Danger of short-circuiting. Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
  • In case of damage and improper use of the battery, vapours may be emitted. Provide for fresh air and seek medical help in case of complaints. The vapours can irritate the respiratory system.
  • Use the battery only in conjunction with your Bosch power tool. This measure alone protects the battery against dangerous overload.
  • Use only original Bosch batteries with the voltage listed on the nameplate of your power tool. When using other batteries, e. g. imitations, reconditioned batteries or other brands, there is danger of injury as well as property damage through exploding batteries.
  • The battery is supplied partially charged. To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time.
  • Read the operating instructions of the battery charger.
  • Check the tight seating of the battery. Two locking levels are possible.

Symbols

The following symbols are important for reading and understanding the operating instructions. Please take note of the symbols and their meaning. The correct interpretation of the symbols will help you to use the machine in a better and safer manner.

Symbol Meaning
GBH 18 V-LI: Rotary Hammer Grey-marked area: Handle (insulated gripping surface)
Article number
Read all safety warnings and all instructions
Before any work on the machine itself, remove the battery from the power tool.
Wear protective gloves
Wear ear protection.
Wear safety glasses/goggles
Movement direction
Reaction direction
Next step of action
Screwdriving
Drilling without impact
Hammer Drilling
Switching On
Switching Off
Low speed/impact rate
High speed/impact rate
Right/left rotation
Battery Charge Indicator
Extraction
Tool holder
U Rated voltage
E Impact energy per stroke according to EPTA-Procedure 05/2009
n Rated speed
Wood
Steel
Concrete
Drilling diameter, max
Weight according to EPTA-Procedure 01/2003
LwA Sound power level
LpA Sound pressure level
ah Vibration total value
K Uncertainty

Delivery Scope

Rotary hammer, auxiliary handle and depth stop. Application tools and other accessories shown or described are not part of the standard delivery scope.

A complete overview of accessories can be found in our accessories program.

Intended Use

The machine is intended for hammer drilling in concrete, bricks and masonry. It is also suitable for drilling without impact in wood, metal, ceramics and plastic, as well as for screwdriving.

Technical Data

The technical data of the machine are listed in the Table on page 143.
Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.

Declaration of Conformity


We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60745 according to the provisions of the directives 2004/108/EC, 2006/42/EC.

Technical file at:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
Dr. Egbert Schneider
Senior Vice President
Engineering

Dr. Eckerhard Strötgen
Head of Product
Certification

Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Leinfelden, 17.12.2009

Noise/Vibration Information

The measured values of the machine are listed in the table on page 143.
Noise and vibrational values (vector sum of three directions) determined according to EN 60745.
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Mounting and Operation

Action Figure Page
Changing the position of the auxiliary handle 1 144
Removing the Battery 2 144
Inserting the Battery 3 144
Checking the battery charge condition 4 145
Inserting SDS-plus Drilling Tools 5 145
Removing SDS-plus Drilling Tools 6 145
Selecting the operating mode drilling or hammer drilling 7 146
Reversing the Rotational Direction 8 146
Adjusting the drilling depth X 9 147
Mounting the extraction system (Saugfix 10 147
Switching on and off and setting the speed 11 148
Selecting accessories 12 149

Maintenance and Cleaning

For safe and proper working, always keep the machine and ventilation slots clean.
Clean the application tool, the tool holder, the power tool’s ventilations slots, and the battery’s ventilation slots each time after using.

After-sales Service and Customer Assistance

Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under:
www.bosch-pt.com
Our customer service representatives can answer your questions concerning possible applications and adjustment of products and accessories.

In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.

Great Britain

Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail:

Ireland

Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au

Republic of South Africa
Customer service

Hotline: +27 (011) 6 51 96 00

Gauteng – BSC Service Centre

35 Roper Street, New Centre
Johannesburg
Tel.: +27 (011) 4 93 93 75
Fax: +27 (011) 4 93 01 26
E-Mail:

KZN – BSC Service Centre

Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: +27 (031) 7 01 21 20
Fax: +27 (031) 7 01 24 46
E-Mail:

Western Cape – BSC Service Centre

Democracy Way, Prosperity Park
Milnerton
Tel.: +27 (021) 5 51 25 77
Fax: +27 (021) 5 51 32 23
E-Mail:

Bosch Headquarters

Midrand, Gauteng
Tel.: +27 (011) 6 51 96 00
Fax: +27 (011) 6 51 98 80
E-Mail:

Transport

The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements.
When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.
Dispatch batteries only when the housing is undamaged.
Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
Please also observe possibly more detailed national regulations.

Disposal

 The machine, rechargeable batteries, accessories and packaging should be sorted for environmentalfriendly recycling.
Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EC countries:

 According to the European Guideline
2002/96/EC, power tools that are no longer usable, and according to the European Guideline 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.

Batteries no longer suitable for use can be directly returned at:
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail:

Battery packs/batteries:


Li-ion:

Please observe the instructions in section “Transport”.

Subject to change without notice.