Bosch EasySaw 18V-70 Cordless Jigsaw Instructions

EasySaw 18V-70 Cordless Jigsaw
Instructions Manual

Safety Instructions

General Power Tool Safety Warnings
WARNING
Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  • Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or Power tools create sparks that may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
  • Avoid body contact with earthed or grounded sur­ faces, such as pipes, radiators, ranges, and refrigerat­ There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec­tric shock.
  • Do not abuse the cord. Never use the cord for carry­ing, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
  • When operating a power tool outdoors, use an exten­ sion cord suitable for outdoor use. The use of a cord suit­able for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is un­ avoidable, use a residual current device (RCD) protec­ted supply. Use of an RCD reduces the risk of electric shock.

Personal safety

  • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious per­sonal injury.
  • Use personal protective equipment. Always wear eye Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal in­juries.
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or en­ergising power tools that have the switch on invites acci­dent.
  • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal in­jury.
  • Do not Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jew­ Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  • If devices are provided for the connection of dust ex­traction and collection facilities, ensure these are con­ nected and properly used. Use of dust collection can re­duce dust-related hazards.
  • Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe in­jury within a fraction of a second.

Power tool use and care

  • Do not force the power Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was de­signed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or re­move the battery pack, if detachable, from the power tool before making any adjustments, changing ac­cessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools and accessories. Check for mis­alignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  •   Keep cutting tools sharp and clean. Properly main­tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into ac­ count the working conditions and the work to be per­ Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

  • Recharge only with the charger specified by the manu­ A charger that is suitable for one type of bat­tery pack may create a risk of fire when used with another battery pack.
  • Use power tools only with specifically designated bat­tery packs. Use of any other battery packs may create a risk of injury and fire.
  • When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally oc­ curs, flush with water. If liquid contacts eyes, addi­ tionally seek medical help. Liquid ejected from the bat­tery may cause irritation or burns.
  • Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
  • Do not expose a battery pack or tool to fire or excess­ ive temperature. Exposure to fire or temperature above 130°C may cause an explosion.
  • Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

  • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  • Never service damaged battery packs. The service of bat­tery packs should only be performed by the manufacturer or authorized service providers.

Safety instructions for jigsaws

  • Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting ac­cessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an elec­tric shock.
  • Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it un­stable and may lead to loss of control.
  • Keep hands away from the sawing Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
  • Only bring the power tool into contact with the workpiece  when switched on. Otherwise, there is a danger of kickback if the cutting tool jams in the workpiece.
  • Ensure that the footplate always rests securely while A jammed saw blade can break or lead to kick­back.
  • When the cut is completed, switch off the power tool and then pull the saw blade out of the cut only after it has come to a standstill. In this manner, you can avoid kickback and can place down the power tool securely.
  • Always wait until the power tool has come to a com­ plete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
  • Use only undamaged saw blades that are in perfect Bent or dull saw blades can break, negatively influence the cut, or lead to kickback.
  • Do not break the saw blade to a stop by applying side pressure after switching off. The saw blade can be dam­aged, break or cause kickback.
  • Only use the power tool with the base plate. If you do not use the base plate, you are at risk of not being able to control the power tool.
  • Use suitable detectors to determine if there are hid­den supply lines or contact the local utility company for assistance. Contact with electric cables can cause fire and electric shock. Damaging gas lines can lead to ex­ Breaking water pipes causes property damage.
  • In case of damage and improper use of the battery, va­ pours may be emitted. The battery can set alight or ex­ Ensure the area is well ventilated and seek medical attention should you experience any adverse effects. The vapours may irritate the respiratory system.
  • Do not open the battery. There is a risk of short-circuit­
  • The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit may occur, causing the battery to burn, smoke, explode or overheat.
  • Only use the battery with products from the manufac­ This is the only way in which you can protect the battery against dangerous overload.

Protect the battery against heat, e.g. against continuous intense sunlight, fire, dirt, water, and moisture. There is a risk of explosion and short-circuiting.

Product Description and Specifications

Read all the safety and general instructions.
Failure to observe the safety and general instructions may result in electric shock, fire, and/or serious injury.
Please observe the illustrations at the beginning of this operating manual.

Intended Use
The power tool is intended for making separating cuts and cut-outs in wood, plastic, metal, ceramic plates, and rubber while resting firmly on the workpiece. It is suitable for straight and curved cuts with miter/bevel angles of up to 45°. Note the saw blade recommendations.

Product features
The numbering of the product features refers to the diagram of the power tool on the graphics page.

(1) Lock-off function for on/off switch (15) Handle (insulated gripping surface)
(2) On/off switch (16) Saw blade storage compartment)
(3) Battery charge indicator (17) Glide shoes
(4) Battery) (18) Anti-splinter Guarda
(5) Battery release button) (19) Guide for the parallel guide
(6) Extraction outlet (20) Dust extraction adapter)
(7) Baseplate (21) Dust extraction Hosea
(8) Hood for extraction attachment (22) Scale for miter/bevel angles
(9) Base for Cut Control (23) Baseplate screw
(10) Sawblade (24) 0° cut mark Cut Control)
(11) Viewing window for Cut Control (25) 45° cut mark Cut Control)
(12) Guide roller (26) Locking screw for parallel guide)
(13) Shock protection guard (27) Parallel guide with a circle cutter)
(14) Saw blade receptacle (28) Circle cutter centering tip)

a) Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical data

Jigsaw EasySaw 18V-70
Article number 3 603 K12 0.
Stroke rate control
Rated voltage V= 18
No-load stroke rate no min’ 2600
Stroke mm 20
Max. cutting depth
— in wood mm 70
— in aluminum mm 15
— in steel (unalloyed) mm 6
Max. cutting angle (left/right) 0 45
Weight according to EPTA-Procedure 01:2014A) kg 1.7 (1.5 Ah)— 2.0 (6 Ah)
Recommended ambient temperature during charging °C 0 to +35
Permitted ambient temperature during operation’) and during storage °C —20 to +50
Recommended rechargeable batteries PBA 18V…W-.
Recommended battery char- generic) AL 18…

A) Depends on battery in use
B) Limited performance at temperatures < 0 °C
C) The following chargers are not compatible with the PBA rechargeable battery: AL 1814 CV, AL 1820 CV, AL 1860 CV

Noise/Vibration Information

Noise emission values were determined according to EN 62841-2-11.
Typically, the A-weighted noise level of the power tool is: Sound pressure level 82 dB(A); sound power level 93 dB(A). Uncertainty K = 5 dB.
Wear hearing protection!
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841-2-11:
Cutting boards with saw blade T 144 D: ah.B = 8.5 m/s2, K = 2.5 m/s2,
cutting sheet metal with saw blade T 118 A: ah„ = 10 m/s2, K = 2 m/s2.
The vibration level and noise emission value given in these instructions have been measured in accordance with a standardized measuring procedure and may be used to com­pare power tools. They may also be used for a preliminary estimation of vibration and noise emissions.
The stated vibration level and noise emission value repres­ent the main applications of the power tool. However, if the power tool is used for other applications, with different ap­plication tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period.
To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period. Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organizing workflows correctly.

Assembly

  • Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.

Battery Charging

  • Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool.
    Note: The battery is supplied partially charged. To ensure full battery capacity, fully charge the battery in the charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging process does not damage the battery.
    The lithium-ion battery is protected against deep discharge by the “Electronic Cell Protection (ECP)”. When the battery is discharged, the power tool is switched off by means of a protective circuit: The application tool no longer rotates.
  • Do not continue to press the On/Off switch after the power tool has automatically switched off. The battery can be damaged.
    To remove the battery (4), press the release button (5) and pull the battery upwards and out of the power tool. Do not use force to do this.

Battery charge indicator
The battery charge indicator (3) indicates the charge condition of the battery when the power tool is switched on.
It consists of three green LEDs.

LEDs Capacity
3 × continuous green light 66–100 %
2 × continuous green light 33–66 %
1 × continuous green light 11–33 %
1 × slowly flashing green light 0–10 %

The three LEDs in the battery charge indicator (3) flash quickly when the temperature of the battery is outside the operating temperature range of −20 to  +50  °C and/or the overload protection has been triggered.

Inserting/changing the saw blade

  • When fitting or changing the saw blade, wear protective gloves. Blades are sharp and can become hot when used for prolonged periods of time.

Selecting the saw blade
You will find an overview of recommended saw blades at the end of these operating instructions. Only use saw blades with a single lug shank (T shank) or with  a 1/4″ universal shank (U shank). The saw blade should not be longer than required for the intended cut.
Use a narrow saw blade when sawing tight curves.

Inserting the saw blade (see figure A)

  • Clean the shaft on the saw blade before inserting it.
    A dirty shaft cannot be securely fixed in place.
    If necessary, remove the hood (8).
    Push the saw blade receptacle (14) upwards in the direction of the arrow. Push the saw blade (10), with the teeth in the cutting direction, into the saw blade receptacle as far as it will go.
    Make sure when inserting the saw blade that the back of the saw blade is in the groove on the guide roller (12).
  • Check that the saw blade is seated securely.
    A loose saw blade can fall out and lead to injuries.
    Removing the saw blade (see figure B)
    Push the saw blade receptacle (14) upwards in the direction of the arrow and remove the saw blade (10).

Saw blade storage compartment (accessory) (see figure C)
You can keep up to six saw blades that are no longer than 110 mm in the saw blade storage compartment (16). Insert the saw blades with a single lug shank (T  shank) into the saw blade storage compartment in the recess intended for these.
You can place up to three saw blades on top of each other. Close the saw blade storage compartment and push it as far as it will go into the recess in the base plate (7).

Glide shoe (accessory) (see figure D)
When machining sensitive surfaces, you can place the glide shoe (17) on the base plate (7) in order to prevent the surface from being scratched.
To position the glide shoe (17), hook it to the front of the base plate (7), push it up at the back, and allow it to click into place.
When working with the glide shoe, neither the saw blade storage compartment (16) nor the Cut Control must be used.

Anti-splinter guard (accessory) (see figure E)
The anti-splinter guard (18) (accessory) can prevent splintering of the surface while sawing wood. The anti-splinter guard can only be used with certain saw blade types and only at a cutting angle of 0°. When sawing with the anti-splinter guard, the base plate (7) must not be moved to the rear for sewing close to the edges.
Push the anti-splinter guard (18) into the base plate (7) from below (as shown in the figure with the groove facing upwards).

Cut Control (accessory)
Cut Control enables the power tool to be guided precisely along a cutting line marked on the workpiece. Cut Control includes the viewing window (11) with cut marks and the base (9) for securing to the power tool.
Securing Cut Control to the base plate (see figure F)
Firmly insert the viewing window for Cut Control  (11) into the brackets on the base (9). Then push the base together gently and allow it to click into place in the guide (19) on the base plate (7).

Dust/Chip Extraction
The dust from materials such as lead paint, some types of wood, minerals and metal can be harmful to human health.
Touching or breathing in this dust can trigger allergic reactions and/or cause respiratory illnesses in the user or in people in the near vicinity.
Certain dusts, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative).  Materials containing asbestos may only be machined by specialists.

  • Use a dust extraction system that is suitable for the material wherever possible.
  • Provide good ventilation at the workplace.
  • It is advisable to wear a P2 filter class breathing mask.

The regulations on the material being machined that apply in the country of use must be observed.

  • Avoid dust accumulation at the workplace. Dust can easily ignite.

Hood (accessories) (see figures G and H)
Fit the hood (8) before you connect the power tool to the dust extraction system.
Position the hood (8) on the power tool so that the two outer brackets engage in the recesses of the housing.
Remove the hood (8) when working without a dust extraction system and for miter cuts. To do this, push the hood together at the level of the outer rackets and remove it by pulling it forwards.
Connecting the dust extraction system (see figure I) Push the dust extraction adapter (20) (accessory) onto an extraction hose (21) (accessory) until you hear it click into place. Connect the dust extraction adapter (20) to the extraction outlet (6) on the power tool and the extraction hose (21) to a dust extractor (accessory).
You will find an overview of connecting to various dust extractors at the end of these operating instructions.
For optimum dust extraction, where possible use the anti-splinter guard (18).
The dust extractor must be suitable for the material being worked on.

Temperature-dependent overload protection
In normal conditions of use, the power tool cannot be overloaded. If the power tool is overloaded or not kept within the permitted battery temperature range,  the speed is reduced or the power tool switches off. At reduced speed, the power tool will run again at full speed once the permitted battery temperature is reached or the load is reduced. If it automatically shuts down, switches the power tool off, allows the battery to cool down, then switches the power tool back on.
The three LEDs in the battery charge indicator (3) flash quickly when the temperature of the battery is outside the operating temperature range of −20 to  +50  °C and/or the overload protection has been triggered.

Working Advice

  • Remove the battery from the power tool before carry­ ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re­ moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.
  • Switch the power tool off immediately if the saw blade becomes blocked.
  • When machining small or thin workpieces, always use a stable base or saw table (accessory).

Plunge cutting (see figure L)

  • Plunge cuts may only be applied to soft materials, such as wood, gypsum board, etc.
    For plunge cutting, use only short saw blades. Plunge cutting is possible only with a miter angle of 0°.
    Place the power tool so that the front edge of the base plate (7) rests on the workpiece, without the saw blade (10) touching the workpiece, and switch it  on. On power tools with stroke rate control, select the maximum stroke rate.
    Press the power tool firmly against the workpiece and allow the saw blade to plunge slowly into the workpiece.
    As soon as the base plate (7) rests fully on the workpiece, continue sawing along the required cutting line.

Parallel guide with a circle cutter (accessory)
When working with the parallel guide with a circle cutter (27) (accessory), the workpiece must be no more than 30 mm thick.
Remove the base for Cut Control (9) from the base plate (7). To do this, push the base together gently and remove it from the guide (19).
Parallel cuts (see figure M): Loosen the locking screw (26) and slide the scale on the parallel guide through the guide (19) in the base plate. Adjust the desired cutting width as a scale value on the inside edge of the base plate. Retighten the locking screw (26).
Circular cuts (see figure N): Drill a hole large enough to push the saw blade through on the cutting line within the circle to be cut. Machine the drill hole with a  router or file so that the saw blade can lie flush with the cutting line.
Position the locking screw (26) on the other side of the parallel guide. Slide the scale on the parallel guide through the guide (19) into the base plate. Drill a hole in the workpiece in the middle of the section to be cut out. Insert the centering tip (28) through the inner opening of the parallel guide and into the drilled hole.  Adjust the radius as a scale value on the inside edge of the base plate. Retighten the locking screw (26).

Coolant/lubricant
As the material heats up along the cutting line when cutting metal, you should apply coolant or lubricant.
Recommendations for Optimal Handling of the Battery Protect the battery against moisture and water.
Only store the battery within a temperature range of −20 to 50 °C. Do not leave the battery in your car in the summer, for example.
Occasionally clean the ventilation slots on the battery using a soft brush that is clean and dry.
A significantly reduced operating time after charging indicates that the battery has deteriorated and must be replaced.
Follow the instructions on correct disposal.

Maintenance and Service

Maintenance and Cleaning

  • Remove the battery from the power tool before carry­ ing out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be re­moved for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.
  • To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

Clean the saw blade receptacle regularly. For this, remove the saw blade from the power tool and lightly tap out the power tool on a level surface.
If the power tool becomes very dirty, this can lead to serious faults. For this reason, do not cut materials that generate large quantities of dust from below or overhead.
If the dust outlet becomes blocked, switch off the power tool, disconnect the dust extraction system and remove the dust and chips.
Apply a drop of oil to the guide roller (12) from time to time.
Check the guide roller (12) regularly. If worn, it must be re­placed through an authorized Bosch after-sales service center.

After-Sales Service and Application Service

Our after-sales service responds to your questions concern­ing the maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com The Bosch product use advice team will be happy to help you with any questions about our products and their accessor­ies.

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail:

You can find further service addresses at:
www.bosch-pt.com/serviceaddresses
Transport
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The batteries are suitable for road transport by the user without further restrictions.

When shipping by third parties (e.g.: by air transport or forwarding agency), special requirements on packaging and labeling must be observed. For the preparation of the item being shipped, consulting an expert for hazardous material is required.
Dispatch battery packs only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe the possibility of more detailed national regulations.

Disposal
Power tools, rechargeable batteries, accessories and packaging should be sorted for environmental-friendly recycling.
Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EU countries:
According to the Directive 2012/19/EU, power tools that are no longer usable, and according to the Directive 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.
Only for the United Kingdom:
According to Waste Electrical and Electronic Equipment Regulations, 2013 (2013/3113) and the Waste Batteries and Accumulators Regulations 2009  (2009/890), power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.
Battery packs/batteries:
Li-ion: Please observe the notes in the section on transport (see “Transport”, page 20).

EU Declaration of Conformity We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: *
Jigsaw
Article number

Declaration of Conformity

Jigsaw
EasySaw 18V‑70
Article number
3 603 K12 000

We declare under our sole responsibility that the stated products comply with all applicable provisions of the regulations listed below and are in conformity with the following standards.
Technical file at: Robert Bosch Ltd. (PT/SOP-GB), Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

The Supply of Machinery (Safety) Regulations 2008
The Electromagnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment Regulations 2012
EN 62841-1:2015
EN 62841-2-11:2016+A1:2020
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 63000:2018

Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany represented (in terms of the above regulations) by Robert Bosch Limited, Broadwater Park,  North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

Robert Bosch Ltd. Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom, as authorized representative acting on behalf of Robert Bosch  Power Tools GmbH, 70538 Stuttgart, Germany

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com
1 609 92A 64Y (2021.07) T / 249

1 609 92A 64Y