Bosch Keo 10.8V Li-ion Cordless Circular Saw Instructions

BOSCH Keo 10.8V Li-ion Cordless Circular Saw

Safety Notes

Explanation of symbols
  • Read instruction manual.
  • General hazard safety alert.
  • WARNING: Keep bystanders away.
  • Remove battery before adjusting or cleaning, and before leaving the machine unattended for any period.
  • Do not expose to rain.
  • Do not use a garden hose to clean the machine.
  • Wear eye protection.
  • Wear hand protection.
  • Keep hands away from blade.

General Power Tool Safety Warnings

General Power Tool Safety Warnings tions provided with this power tool. Failure to follow all in-structions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cord-less) power tool.

Work area safety

  • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • Avoid body contact with earthed or grounded sur-faces, such as pipes, radiators, ranges and refrigerat-ors. There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec-tric shock.
  • Do not abuse the cord. Never use the cord for carry-ing, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  • When operating a power tool outdoors, use an exten-sion cord suitable for outdoor use. Use of a cord suit-able for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is un-avoidable, use a residual current device (RCD) protec-ted supply. Use of an RCD reduces the risk of electric shock.

Personal safety

  • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inatten-tion while operating power tools may result in serious per-sonal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal in-juries.
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or en-ergising power tools that have the switch on invites acci-dents.
  • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal in-jury.
  • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jew-ellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  • If devices are provided for the connection of dust ex-traction and collection facilities, ensure these are con-nected and properly used. Use of dust collection can re-duce dust-related hazards.
  • Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe in-jury within a fraction of a second.
    Power tool use and care
  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was de-signed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or re-move the battery pack, if detachable, from the power tool before making any adjustments, changing ac-cessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools and accessories. Check for mis-alignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  • Keep cutting tools sharp and clean. Properly main-tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into ac-count the working conditions and the work to be per-formed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

  • Recharge only with the charger specified by the manu-facturer. A charger that is suitable for one type of bat-tery pack may create a risk of fire when used with another battery pack.
  • Use power tools only with specifically designated bat-tery packs. Use of any other battery packs may create a risk of injury and fire.
  • When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally oc-curs, flush with water. If liquid contacts eyes, addi-tionally seek medical help. Liquid ejected from the bat-tery may cause irritation or burns.
  • Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
  • Do not expose a battery pack or tool to fire or excess-ive temperature. Exposure to fire or temperature above 130°C may cause explosion.
  • Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

  • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  • Never service damaged battery packs. Service of bat-tery packs should only be performed by the manufacturer or authorized service providers.
    Safety instructions for reciprocating saws
  • Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting ac-cessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an elec-tric shock.
  • Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it un-stable and may lead to loss of control.
  • Do not use the power tool with the hook without rub-ber covers or with damaged rubber covers. If the rub-ber covers on the hook are damaged, replace the hook by a new one.
  • Keep hands away from the sawing area. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.
  • Only bring the power tool into contact with the work-piece when switched on. Otherwise there is danger of kickback if the cutting tool jams in the workpiece.
  • Ensure that the footplate is always resting on the workpiece while sawing. The saw blade can jam and lead to loss of control over the power tool.
  • When the cut is completed, switch off the power tool and then pull the saw blade out of the cut only after it has come to a standstill. In this manner you can avoid kickback and can place down the power tool securely.
  • Always wait until the power tool has come to a com-plete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
  • Use only undamaged saw blades that are in perfect condition. Bent or dull saw blades can break, negatively influence the cut, or lead to kickback.
  • Do not brake the saw blade to a stop by applying side pressure after switching off. The saw blade can be dam-aged, break or cause kickback.
  • Ensure that the material is securely clamped. Do not support the workpiece using your hands or feet. Do not touch any objects or the floor with the saw while it is running. There is a risk of kickback.
  • Use suitable detectors to determine if there are hid-den supply lines or contact the local utility company for assistance. Contact with electric cables can cause fire and electric shock. Damaging gas lines can lead to ex-plosion. Breaking water pipes causes property damage.
  • Before any work on the machine (e. g. maintenance, changing the tool, etc.) as well as during its transport and storage, always remove the battery and lock the On/Off switch in the off position. Danger of injury when accidentally actuating the On/Off switch.
  • Wear gloves, saw blades are sharp and can become hot during cutting.
  • Use a dust mask when cutting wood that has been treated with a chemical wood preservative.
  • Do not modify any components on the machine. Danger of injury.
  • Use only original Bosch accessories.

Safety Instructions and Recommendations for Optimal Handling of the Battery

  • Ensure the product is switched off before inserting the battery. Inserting the battery into a product that has the switch on can cause accidents.
  • Use only Bosch batteries intended specifically for this product. Use of any other batteries may create a risk of injury and fire.
  • Do not open the battery. There is a risk of short-circuit-ing.
    Protect the battery against heat (e.g., against continuous intense sunlight), fire, water, and moisture. There is a risk of explo-sion.
  • Keep the battery not being used away from paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • In case of damage and improper use of the battery pack, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate the respiratory system.
  • Only use the battery with products from the manufac-turer. This is the only way in which you can protect the battery against dangerous overload.
  • The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit may occur, causing the battery to burn, smoke, explode or overheat.
  • Do not short-circuit the battery. There is a risk of explo-sion.
  • Protect the battery against moisture and water.
  • Store the product and battery only within a temperature range between –20 °C and 50 °C . As an example, do not leave the battery in the car in summer.
  • Occasionally clean the venting slots of the battery using a soft, clean and dry brush.

Symbols
The following symbols are important for reading and understanding the original instructions. Please take note of the symbols and their meaning. The correct interpretation of the symbols will help you to use the product in a better and safer manner.

Product description and specifications

Read all safety warnings and all instructions.
Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
Please observe the illustrations at the ending of this operating manual.

Intended use
This power tool is intended for garden and household use.
It is for cutting branches and can also be used for the sawing of wood, soft metal (such as copper) and plaster board.
It is suitable for straight and curved cuts.
The saw blade recommendations must be observed.

Product Features (see figure A)

  1. Removable hook
  2. Saw blade holder
  3. Lock for saw blade
  4. Lock for hook
  5. Battery charge-control indicator
  6. On/Off switch
  7. Lock-off button for On/Off switch
  8. Saw blade
  9. Battery
  10. Chargera)
  11. Handle (insulated gripping surface)
  12. Battery unlocking button
    a) Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

Sabre saw                                                                            Keo

Article number 3 600 H61 A..
Rated voltageA) V 18
Stroke rate at no load n0 min-1 0 − 2300
Tool holder SDS
Stroke mm 20
− in wood mm 80
− in soft metal mm 7
Weight according to EPTA‑Procedure 01:2014B) kg 1.4
Recommended ambient temperature during charging °C 0… +35
Permitted ambient temperature during operation A) and storage °C -20… +50
Battery type PBA 18V…W-. 1.5 Ah, 2.0 Ah, 2.5 Ah, 3.0 Ah, 4.0 Ah,

5.0 Ah, 6.0 Ah

A) Limited performance at temperatures < 0 °C
B) Depends on battery in use
The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.

Noise/Vibration Information
Noise emission values determined according to
EN 62841-2-11.
Typically the A-weighted sound pressure level of the product is 74 dB(A). Uncertainty K = 5 dB. The noise level when working can exceed the declared values.

Wear hearing protection!
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841-2-11:
Sawing chipboard with saw blade S 644 D:
ah,B = 19 m/s2, K = 1.5 m/s2, Sawing wood beams with saw blade S 644 D:
ah,WB = 20 m/s2, K = 1.5 m/s2.

That the declared vibration total value(s) and the declared noise emission value(s) have been measured in accordance with a standard test method any may be used for comparing one tool to another.
That the declared vibration total value(s) and the declared noise emission value(s) may also be used in a preliminary assessment of exposure.
That the vibration and noise emissions during actual use of the power tool can differ from the declared values depending on the ways in which the tool is used especially what kind of workpiece is processed; and of the need to identify safety measures to protect the operator that are based on an estimation of the exposure measures in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Mounting and Operation

Action                                                                     Figure          Page

Delivery scope A 203
Mounting the Hook B 204
Checking if the Hook fits correctly C 205
Inserting/Replacing the Saw Blade D 205
Checking if the Blade is connected E 206
Inserting/removing the battery F 206
Switching on and off/Controlling the Stroke Rate G H 207
Working Advice I J 208 209
Maintenance and cleaning K 209
Selecting accessories L 210

Starting Operation
  • Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.
    Inserting/removing the battery (see figure F)
    Note: Using unsuitable batteries can lead to malfunctions of or cause damage to the power tool.
    Insert the charged battery (9). Make sure that the battery is fully fitted.
    To remove the battery (9) from the machine, press the battery unlocking button (12) and pull the battery out.

Battery charge indicator
The battery charge indicator (5) indicates the remaining battery capacity or an overload when the power tool is switched on.

LED                        Capacity

Continuous lighting 3 x green ≥ 75 %
Continuous lighting 2 x green 40 − 75 %
Continuous lighting 1 x green 15 − 40 %
Slow flashing 1 x green 0 − 15 %

Operation

Switching on and off (see figure G)
Firstly, press the lock-off button (7) and then the On/Off switch(6). You can release the lock-off button (7) when the power tool is running. The lock-off button (7) engages again as soon as the power tool comes to a complete stop.

Working Advice

  • Always follow the safety advice provided.

Selecting the saw blade
Use only saw blades suitable for the material being worked.
An overview of recommended saw blades can be found at the end of these operating instructions. Do not use other blades than recommended.
Use a narrow saw blade when sawing tight curves.

Dust/Chip Extraction
Dust from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dust can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.
Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.

  • Provide for good ventilation of the working place.
  • It is recommended to wear a P2 filter-class respirator.
    Observe the relevant regulations in your country for the materials to be worked.
  • Avoid dust accumulation at the workplace. Dust can easily ignite.

Troubleshooting

Sabre saw

Maintenance and Service

Maintenance, Cleaning and Storage

  • Always follow the safety advice provided.
    Clean the power tool and the saw blade mount regularly if material accumulates and can hinder movement.
    Clean the saw blade mount preferably with compressed air or with a soft brush. For this, remove the saw blade from the power tool. Ensure proper operation of the saw blade holder by applying a suitable lubricant.
    Heavy contamination of the machine can lead to malfunctions.
    Therefore, do not saw materials that produce a lot of dust from below or overhead.
    Store the power tool in a secure, dry place, out of the reach of children.
    Do not place other objects on the power tool.

Battery Maintenance
Use the following procedures to enable optimum usage of the battery:

  • Protect the battery against moisture and water.
  • Store the machine and battery only within a temperature range between –20 °C and 50 °C . As an example, do not leave the battery in the car in summer.
  • It is recommended that the battery is not stored within the product but stored separately.
  • Do not leave the battery in the product in direct sunlight.
  • The ideal storage condition for the battery is 5 °C.
  • Occasionally clean the venting slots of the battery using a soft, clean and dry brush.
    A significantly reduced working period after charging indicates that the battery is used and must be replaced.

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on
spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessories.
In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail:

You can find further service addresses at:
www.bosch-pt.com/serviceaddresses

Transport

The recommended lithium-ion batteries are subject to legislation on the transport of dangerous goods. The user can transport the batteries by road without further requirements.
When shipping by third parties (e.g.: by air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.
Dispatch battery packs only when the housing is undamaged.
Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe the possibility of more detailed national regulations.

Disposal

The product, batteries, accessories and packaging should be sorted for environmentalfriendly recycling.
Do not dispose of the product and batteries/rechargeable batteries into household waste!

Only for EU countries:
According to the European Guideline 2012/19/EU, products that are no longer usable, and according to the European Guideline 2006/66/EC, defective or used battery packs/ batteries, must be collected separately and disposed of in an environmentally correct manner.

Only for United Kingdom
According to Waste Electrical and Electronic Equipment Regulations
2013 (2013/3113) and the Waste Batteries and
Accumulators Regulations 2009 (2009/890), power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Battery packs/batteries:
Li-ion:
Please observe the notes in the section on transport (see “Transport”, page 15).

GB Importer:
Robert Bosch Ltd.
Broadwater Park
North Orbital Road
Uxbridge UB9 5HJ

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