Bosch 10091508 IXO VI Battery Screwdriver Set Instruction Manual

IXO
Safety Instructions
Original instructions

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com

1 609 92A 6ZK (2021.08) TAG / 200

Safety Instructions

WARNING
General Power Tool Safety Warnings

Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
Work area safety

  • Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite dust or fumes.
  • Keep children and bystanders away while operating a power tool.
    Distractions can cause you to lose control.

Electrical safety

  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

Personal safety 

  • Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
  • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. u Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
  • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  • Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. Power tool use and care
  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. u Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

  • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  • Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  • When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  • Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
  • Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C may cause an explosion.
  • Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

  • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  • Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Warnings for Screwdrivers 

  • Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  • Use suitable detectors to determine if there are hidden supply lines or contact the local utility company for assistance. Contact with electric cables can cause fire and electric shock. Damaging gas lines can lead to explosions. Breaking water pipes causes property damage.
  • Hold the power tool securely. When tightening and loosening screws be prepared for temporarily high torque reactions.
  • Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
  • Always wait until the power tool has come to a complete stop before placing it down. The application tool can jam and cause you to lose control of the power tool. Protect the power tool against heat, e.g. against continuous intense sunlight, fire, water, and moisture. There is a risk of explosion.

Safety instructions for power supply

  • This power supply is not intended for use by children or persons with physical, sensory or mental limitations or a lack of experience or knowledge. This power supply can be used by children aged 8 or older and by persons who have physical, sensory or mental limitations or a lack of experience or knowledge if a person responsible for their safety supervises them or has instructed them in the safe operation of the power supply and they understand the associated dangers. Otherwise, there is a risk of operating errors and injuries.

Do not expose the power supply to rain or wet conditions. Water entering the power supply will increase the risk of electric shock.

  • Keep the power supply clean. Dirt poses a risk of electric shock.
  • Always check the power supply before use. Stop using the power supply if you discover any damage. Do not open the power supply yourself, and have it repaired only by a qualified specialist using only original replacement parts. Damaged power supplies increase the risk of electric shock.

Product Description and Specifications

Read all the safety and general instructions. Failure to observe the safety and general instructions may result in electric shock, fire and/or serious injury.
Please observe the illustrations at the beginning of this operating manual.

Intended Use
The power tool is intended for screwing in and loosening screws.
Product Features
The numbering of the product features refers to the diagram of the power tool on the graphics page.

(1) Screwdriver bit a)
(2) Tool holder
(3) Rubber cap
(4) Battery charge indicator
(5) Rotational direction switch
(6) Hole for attaching strap
(7) Charge contacts
(8) On/off switch
(9) Worklight
(10) Handle (insulated gripping surface)
(11) Micro USB port
(12) Charging cable
(13) Power supply
(14) Off-set angle adaptor a)
(15) Angle screw adaptor)
(16) Unlocking ring a)

a) Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

Cordless Screwdriver Article number IXO
3 603 JC7 0..
3 603 JC7 1..
Rated voltage V= 3.6
No-load speed min.’ 0-215
Max. torque, hard/soft screwdriving application according to ISO 5393 Nm 4.5/3.0
Max. screw diameter mm 5
Weight according to EPTA-Procedure 01:2014 kg 0.34
Recommended ambient temperature during charging °C 0 to +45
Charging voltage V 5
Max. charging current mA 1000
Permitted ambient temperature dur- ing operation” B) C) and during storage °C -20 to +50
Rechargeable battery Li-ion
Capacity Ah 1.5
Energy Wh 5.4
Number of battery cells 1

 

Cordless Screwdriver IXO
Power supply
Article number (5 V; 1000 mA) 2 609 120 713 (EU)
2 609 120 718 (UK)
Max. charging time 2
Protection class /II
For additional technical data, visit: www.bosch-do-it.com/ecodesign
Charging cable
Article number 1 607 000 CG9
Charging station
Article number 1 600 A01 B58
1 600 A01 AU1
1 600 A02 1YZ

A) Overheat protection stops the power tool at temperatures > +65 °C.
B) measured at 20 – 25 °C
C) Limited performance at temperatures < 0 °C

Noise/Vibration Information
Noise emission values determined according to EN 62841-2-2.
Typically, the A-weighted sound pressure level of the power tool is less than 70 dB(A). The noise level when working can exceed the volume stated.
Wear hearing protection

Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841-2-2:
Screwdriving: ah = 2.5 m/s 2 , K = 1.5 m/s 2

The vibration level and noise emission value given in these instructions have been measured in accordance with a standardized measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions. The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period.

To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period.
Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organizing workflows correctly.

Assembly

Battery charging (see figure A)

  • Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool.
  • Note the mains voltage! The voltage of the power source must match the voltage specified on the rating plate of the charger. Chargers marked with 230 V can also be operated with 220 V.

Note: The battery is supplied partially charged. To ensure full battery capacity, fully charge the battery in the charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging process does not damage the battery. The lithium-ion battery is protected against deep discharge by the “Electronic Cell Protection (ECP)”. When the battery is discharged, the power tool is switched off by means of a protective circuit: The application tool no longer rotates.

  • Do not continue to press the On/Off switch after the power tool has automatically switched off. The battery can be damaged.

Battery charge indicator during operation
The battery charge indicator (4) displays the state of charge of the battery when the power tool is switched on.

LED Capacity
Continuous lighting 3 x green 60–100 %
Continuous lighting 2 x green 30–60 %
Continuous lighting 1 x green 10–30 %
Flashing light 1 x green 0–10%

To charge the battery, plug the charging cable (12) into the port on the bottom of the handle and into the power supply (13). Plug the power supply (13) into the plug socket.
Battery charge indicator during charging
The battery charge indicator (4) indicates the charging progress. During the charging procedure, the indicator flashes.

LED Capacity
Slowly flashing light 1 x green 0 – 30 %
Slowly flashing light 2 x green 30 – 60 %
Slowly flashing light 3 x green 60 – 100 %
Continuous light 3 x green 100%

During the charging process, the handle of the power tool will heat up. This is normal. If you are not planning to use the power tool again soon, disconnect the charger from the mains. The power tool cannot be used during the charging process. It is not defective if it does not work during the charging process. Follow the instructions on correct disposal.

Protect the charger against moisture.
The power tool is equipped with an overload protection system. In normal conditions of use, the power tool cannot be overloaded. In the event of overloading, the power tool automatically shuts off the electronics. In such cases, switch the power tool off and on again.
Changing the tool (see figure B)
Do not use two-sided screwdriver bits that are longer than 25 mm.
Insert the screwdriver bit (1) directly into the tool holder (2).
Off-Set Angle Adapter/Angle Screw Adapter (see figures C – F)
Note: The power tool is not intended for use with the grass shears attachment (1 600 A00 10D). You can drive in screws close to edges using the off-set angle adapter (14). The angle screw adapter (15) allows you to drive in screws in hard-to-reach areas.

Assembly (see figures C – D)
To fit the adapters, pull off the rubber cap (3) towards you. Then the adapters can be attached. The attachments can be mounted offset by 45° respectively.
Removal (see figures E – F)
To remove the attachments, turn the unlocking ring (16) in the rotational direction ➊ and pull the adapter off towards you. Then reattach the rubber cap (3).

Operation

Starting Operation
Setting the rotational direction
The rotational direction switch (5) is used to change the rotational direction of the power tool. However, this is not possible while the on/off switch (8) is being pressed.
Clockwise rotation: To drive in screws, slide the rotational direction switch (5) forward to the stop.
Anti-clockwise rotation: To loosen or unscrew screws, slide the rotational direction switch (5) backward.
Switching on/off
To start the power tool, press and hold the on/off switch (8).
The worklight (9) lights up when the On/Off switch (8) is lightly or fully pressed, allowing the work area to be illuminated in poor lighting conditions.
To switch off the power tool, release the on/off switch (8).
Adjusting the Speed
You can adjust the speed of the power tool when it is on by pressing in the on/off switch (8) to varying extents.
Light pressure on the on/off switch (8) results in a low rotational speed. Increased pressure on the switch causes an increase in speed.
Fully automatic spindle lock (Auto-Lock)
The drill spindle, and therefore the tool holder, are locked when the on/off switch (8) is not pressed.

This allows screws to be driven in even when the battery is discharged and enables the power tool to be used as a screwdriver.

  • If the drill spindle is blocked, do not press the on/off switch (8) for longer than 15 seconds. Otherwise, the power tool may become damaged.
    Practical advice 
  • Only apply the power tool to the screw/nut when the tool is switched off. Rotating tool inserts can slip off.

Maintenance and Service

Maintenance and Cleaning
u To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.
If the battery is no longer working, please contact an authorized after-sales service agent for Bosch power tools.
In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by Bosch or by an after-sales service center that is authorized to repair Bosch power tools.

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessories.
In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the  product.

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ

At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail:
You can find further service addresses at: www.bosch-pt.com/serviceaddresses

Transport
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The batteries are suitable for road transport by the user without further restrictions. When shipping by third parties (e.g.: by air transport or forwarding agency), special requirements on packaging and labeling must be observed. For the preparation of the item being shipped, consulting an expert for hazardous material is required.

Disposal
Power tools, rechargeable batteries, accessories and packaging should be sorted for environmental-friendly recycling.
Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EU countries:
According to the Directive 2012/19/EU, power tools that are no longer usable, and according to the Directive 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.

Only for United Kingdom:
According to Waste Electrical and Electronic Equipment Regulations, 2013 (2013/3113) and the Waste Batteries and Accumulators Regulations 2009 (2009/890), power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.
Battery packs/batteries:
Li-ion:

Please observe the notes in the section on transport (see “Transport”, page 33).

Integrated batteries may only be removed for disposal by qualified personnel. Opening the housing shell can destroy the power tool.

Before you can remove the battery from the power tool, you will need to use the power tool until the battery is completely discharged. Unscrew the screws on the housing and remove the housing shell in order to remove the battery. To prevent a short circuit, disconnect the connectors on the battery one at a time and then isolate the poles. Even when fully discharged, the battery still contains a residual capacity which can be released in case of a short circuit.

Licenses

Copyright © 2012–2019 STMicroelectronics
All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
– Redistributions of source code must retain the above copyright notice, this list of conditions, and the following disclaimer.
– Redistributions in binary form must reproduce the above copyright notice, this list of conditions, and the following disclaimer in the documentation and/or other materials provided with the distribution.
– Neither the name of STMicroelectronics nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.

THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

Copyright © 2009–2020 ARM LIMITED
All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
– Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
– Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.
– Neither the name of ARM nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.

THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

EU Declaration of Conformity
Cordless screwdriver
Article number

We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards.
Technical file at: *

IXO 3 603 JC7 0
..
3 603 JC7 1
..
2006/42/EC
2014/30/EU
2011/65/EU
EN 62841-1:2015
EN 62841-2-2:2014
EN 55014-1:2017 +A11:2020
EN 55014-2:2015
EN IEC 63000:2018
* Robert Bosch Power
Tools GmbH (PT/ECS)
70538 Stuttgart GERMANY
Henk Becker
Chairman of Executive
Management
Helmut Heinzelmann
Head of Product Certification
Robert Bosch Power Tools GmbH, 70538
Stuttgart, GERMANY
Stuttgart, 22.03.2021

Declaration of Conformity

Cordless screwdriver, Impact drill driver Article number
IXO (VI) 3 603 JC7 001
3 603 JC7 120

We declare under our sole responsibility that the stated products comply with all applicable provisions of the regulations listed below and are in conformity with the following standards.
Technical file at: Robert Bosch Ltd. (PT/SOP-GB), Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

The Supply of Machinery (Safety)
Regulations 2008
The Electromagnetic Compatibility
Regulations 2016
The Restriction of the Use of Certain
Hazardous Substances in Electrical and Electronic Equipment
Regulations 2012
EN 62841-1:2015
EN 62841-2-2:2014
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 63000:2018
Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany represented (in terms of the above regulations) by
Robert Bosch Limited, Broadwater
Park, North Orbital Road, Uxbridge
UB9 5HJ, United Kingdom

Vonjy Rajakoba
Managing Director – Bosch UK

Martin Sibley
Head of Sales Operations and Aftersales

Robert Bosch Ltd. Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom, as authorized representative acting on behalf of Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany