Makita DC40RA Fast Charger Instruction Manual

INSTRUCTION MANUAL

Fast Charger
DC40RA

IMPORTANT: Read Before Using.

(Original instructions)

Symbols

The followings show the symbols used for the equipment. Be sure that you understand their meaning before use.

Do not short battery.
Do not expose the battery to water or rain.
Do not destroy the battery by fire.
Always recycle the battery.
Ready to charge.
Delay charge (Battery cooling, too cold battery, or waiting for charging).
Charging (0 – 80 %).
Charging (80 – 100 %).
Charging complete.
Charging (Cooling abnormality).
Defective battery.

SPECIFICATIONS

Model: DC40RA
Input A.C. 120 V 50–60 Hz / 50/60 Hz
Output D.C. 40 V (max.)
Net weight 1.0 kg (2.2 lbs)
  • Due to our continuing program of research and development, the specifications herein are subject to change without notice.
  • Specifications may differ from country to country.
  • The weight according to EPTA-Procedure 01/2014, is shown in the table.

SAFETY WARNINGS

IMPORTANT SAFETY INSTRUCTIONS
CAUTION:

  1. SAVE THESE INSTRUCTIONS
    – This manual contains important safety and operating instructions for the battery chargers.
  2. Before using the battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using the battery.
  3. CAUTION – To reduce the risk of injury, charge only Makita-type rechargeable batteries. Other types of batteries may burst to cause personal injury and damage.
  4. Non-rechargeable batteries cannot be charged with this battery charger.
  5. Use a power source with the voltage specified on the nameplate of the charger.
  6. Do not charge the battery cartridge in presence of flammable liquids or gases.
  7. Do not expose the charger to rain, snow, or wet condition.
  8. Never carry charger by a cord or yank it to disconnect from receptacle.
  9. After charging or before attempting any maintenance or cleaning, unplug the charger from the power source. Pull by plug rather than cord whenever disconnecting charger.
  10. Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
  11. Do not operate charger with damaged cord or plug. If the cord or plug is damaged, ask Makita’s authorized service center to replace it in order to avoid a hazard.
  12. Do not operate or disassemble the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman. Incorrect use or reassembly may result in a risk of electric shock or fire.
  13. The battery charger is not intended for use by young children or infirm persons without supervision.
  14. Young children should be supervised to ensure that they do not play with the battery charger.
  15. Do not charge battery cartridge when the room temperature is BELOW 10°C (50°F) or ABOVE 40°C (104°F). At the cold temperature, charging may not start.
  16. Do not attempt to use a step-up transformer, an engine generator, or a DC power receptacle.
  17. Do not allow anything to cover or clog the charger vents.
  18. Do not plug or unplug the cord and insert or remove the battery with wet hands.
  19. Never use gasoline, benzene, thinner, alcohol, or the like to clean the charger.

Discoloration, deformation, or cracks may result.

FCC caution

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

Charging

  1. Plug the battery charger into the proper AC voltage source. Charging lights will flash slowly in green color repeatedly.
  2. Insert the battery cartridge into the charger until it stops adjusting to the guide of the charger. The terminal cover of the charger can be opened by inserting and closed by pulling out the battery cartridge.
  3. When the battery cartridge is inserted, the charging light color will change from green to blue, and charging will begin. The fast blue flashing light indicates charged condition in 0–80 % and the blue charging light will keep lighting up steadily indicating 80–100 %. The 80 % indication mentioned above is an approximate value. The indication may differ according to battery temperature or battery condition.
  4. With the finish of the charge, the charging light will change from a blue one to a green one and the melody sound or buzzer sound (a long beep) comes out to notify completion of charge.
  5. After charging, remove the battery cartridge from the charger and unplug the charger.

NOTE: Charging time varies by temperature (10°C (50°F)–40°C (104°F)) that battery cartridge is charged at and conditions of the battery cartridge, such as a battery cartridge which is new or has not been used for a long period of time.

Voltage Number of cells Li-ion battery cartridge Charging time (Minutes)
40 V (max.) 10 BL4025 28
40 V (max.) 10 BL4040 45

NOTICE: The battery charger is for charging the Makita-battery cartridge. Never use it for other purposes or for other manufacturers’ batteries.

NOTE: If the charging light flashes slowly in blue color, charging may not start due to the condition of the battery cartridge as below:
— Battery cartridge from just-operated tool or battery cartridge that has been left in a location exposed to direct sunlight for a long time.
— Battery cartridge that has been left for a long time in a location exposed to cold air.
NOTE: When the battery cartridge is too hot, charging does not begin until the battery cartridge temperature reaches the degree at which charging is possible.
NOTE: If the charging light changes to red color, charging is not possible. The terminals on the charger or battery cartridge are clogged with dust or the battery cartridge is worn out or damaged.

Changing melody upon completion of charging

  1. Inserting the battery cartridge into the charger brings out the last preset brief melody sound of completed charging.
  2. Removing and re-inserting it within five seconds after this action makes the melody sound change.
  3. Every time removing and re-inserting it within another five seconds after this, the melody sound changes in order.
  4. When the desired melody sound comes out, leave the battery cartridge being inserted and the charge will begin. When a “short beep” mode is selected, no completed charging signals come out. (Silent Mode)
  5. With the finish of the charge, the charging light will light up in green and the melody sound preset at the insertion of the battery cartridge or buzzer sound (a long beep) comes out to notify completion of charge. (In selected silent mode, no sounds come out.)
  6. Preset melody sound remains stored even when the charger is unplugged.

Cooling system

This charger is equipped with a cooling fan for a heated battery in order to enable the battery to prove its own performance. The sound of cooling air comes out during cooling, which means no trouble on the charger.
Blue and the red lights will flash alternately for warning in the following cases.

  • Trouble on the cooling fan
  • Incomplete cooldown of battery, such as being clogged with dust

The battery can be charged in spite of the alternate blue and red light. But the charging time will be longer than usual in this case. Check the sound of the cooling fan, vent on the charger, and battery, which can be sometimes clogged with dust.
Always keep clean the vent on the charger and battery for cooling.

► 1. Exhaust vent 2. Intake vent
NOTE: The cooling system is in order although no sound of the cooling fan comes out if the blue and red light will not flash.
NOTE: The products should be sent to repair or maintenance if the blue and red lights flash alternately so often.

Wall mounting

WARNING: Make sure to use two screws for hanging the charger on the wall, and anchor the charger on the wall with another screw. Otherwise, the charger may fall and cause serious injury.
WARNING: Always be sure that the charger is unplugged and the battery is removed from the charger before performing wall mounting work.
WARNING: Follow the steps instructed in this manual, and complete the whole procedure at once. The charger may fall and cause injury or damage if you stop the work halfway.
WARNING: Check the tightness of the screws on regular basis. Otherwise, the charger may fall because of a loose screw.
WARNING: Clean the terminal parts of the charger on regular basis with an air duster etc.
CAUTION: Carefully choose a stable wall for mounting the charger. Make sure there is no hindrance to mounting work or charging operation. The gross weight of the charger and battery reaches approximately 2.1 kg (4.6 lbs). Provide sufficient reinforcement for the wall if necessary.

You can mount the charger on the wall. Make a clearance around the charger as shown in the figure.

NOTE: Things you need to prepare:

— Two screws – hanging the charger Screw size: 4.0 mm x more than 20 mm (5/32″ x more than 13/16″). Screw head size: Less than ø9.0 mm and less than 3.5 mm thickness. (ø11/32″ x 1/8″).
— One screw (4.0 mm (5/32″) x more than 25 mm (1″)) – for anchoring the charger.
— Tools – for tightening screws

  1. Fix two screws for hanging on the wall.
  2. Hang the charger on the wall using the hook on the back.
  3. Fix the charger by tightening an anchor screw at the top of the charger.
    Makita Corporation
    3-11-8, Sumiyoshi-cho,
    Anjo, Aichi 446-8502 Japan
    www.makita.com
    885750A931
    DC40RA-1
    EN, FRCA, ESMX
    20190626