SEALEY LP41.V2 SPACE WARMER PROPANE HEATERS 40,500BTU/HR 54,500BTU/HR Instruction Manual

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SEALEY LP41.V2 SPACE WARMER PROPANE HEATERS 40,500BTU/HR 54,500BTU/HR

SEALEY-LP41-V2-SPACE-WARMER-PROPANE-HEATERS-40,500BTUHR 54,500BTUHR-PRODUCT

SAFETY

This product is not suitable for primary heating purposes.

ELECTRICAL SAFETY 

WARNING! It is the user’s responsibility to check the following: Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products. You may obtain an RCD by contacting your local Sealey stockist. If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested.

Electrical safety information, it is important that the following information is read and understood.

Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse – see fuse rating in these instructions.

  • DO NOT pull or carry the appliance by the power cable.
  • DO NOT pull the plug from the socket by the cable.
  • DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a qualified electrician.

This product is fitted with a BS1363/A 13 Amp 3 pin plug. If the cable or plug is damaged during use, switch off the electricity supply and remove from use. Ensure that repairs are carried out by a qualified electrician. Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.

  1. Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
  2. Connect the BROWN live wire to the live terminal ‘L’.
  3. Connect the BLUE neutral wire to the neutral terminal ‘N’.

Sealey recommends that repairs are carried out by a qualified electrician. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm2, but to be absolutely sure that the capacity of the reel is suitable for this product and for others that may be used in the other output sockets, we recommend the use of a 2.5mm2 section cable.

GENERAL SAFETY

WARNING! Disconnect heater from mains electrical supply and gas cylinder before servicing or performing maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorized parts may be dangerous and will invalidate the warranty.

WARNING: DO NOT use for the heating of habitable areas of domestic premises: for use in public buildings, refer to national regulations.

  • Store gas cylinders in accordance with regulations applicable to such appliances.
  • Ensure that nothing stands or passes in front of the heater. The mandatory minimum distance from the heater is 2 meters at the front.
  • Only use the propane gas pressure regulator and hose assembly supplied with the heater, without alteration.
  • Ensure continuous ventilation is provided to the heater operating area. A ventilation opening must run to the outside of the premises where the heater is to be operated.
  • The opening must be 100cm2 for every kW and must also be set at an equal distance from the upper and lower parts of the heater operating area.

WARNING: If the heater is used for prolonged periods at maximum power, ice may form on the propane cylinder. This is because of excessive evaporation. In such a case DO NOT use the heater to de-ice the cylinder.

WARNING: If the smell of gas is present, isolate the gas cylinder immediately and investigate the reason before re-connecting it.

  • DO NOT use the heater if damaged. Take immediate action to repair or replace damaged parts. Use an authorised service agent only.
  • DO NOT use the heater for residential use.
  • DO NOT allow untrained persons to ignite the heater.
  • DO NOT operate the heater without the cover.
  • DO NOT use a naked flame to try and ignite the heater.
  • DO NOT use the heater near flammable, combustible or explosive materials – liquids, solids or gases.
  • DO NOT leave the heater unattended whilst in use.
  • DO NOT obstruct the air inlet and outlet sections of the heater. Keep immediate area clean and tidy.
  • DO NOT point the heater towards the gas cylinder.
  • Keep children away from the heater.
  • Keep the heater clean and in good working order.
  • Ensure that the heater is correctly turned off and the gas source isolated when not in use.
  • When not in use for any length of time, store the heater in a safe, dry, childproof location.

NOTE: This appliance is not intended for persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

INTRODUCTION

Many users have found the advantages of propane heaters far outweigh the small additional running costs. The fuel is more completely burned and does not leave an oily residue as experienced with paraffin heaters. There is no odour, except for the few seconds during start-up and the units run a little more quietly since they do not need a compressor to drive the fuel to the burner. Available with a durable paint finish or with a stainless steel body for improved corrosion resistance and stylish appearance.
Heaters are fan assisted, fitted with a piezoelectric ignition system for trouble-free starting and feature a direct gas head assembly. Safety solenoids prevent the heater from leaking gas without first being electrically started. Supplied with an approved propane gas regulator and hose. All models are tested and certified to CE/EN.

SPECIFICATION

  • Model no……………………………………………………………….LP41
  • Output…………………………………………….11.5kW/40,500Btu/hr
  • Airflow……………………………………………………………….300cfm
  • Fuel consumption……………………………………………..0.91kg/hr
  • Supply…………………………………………………………………..230
  • Dimensions (W x D x H)………………………385 x 215 x 325mm
  • Fuel………………………………………………………………….Propane
  • Heated area………………………………………………6850ft³/194m³

INSTALLATION

NOTE: If a small gas cylinder is used, the heater may not operate at maximum efficiency. It is recommended to use two or more cylinders linked in parallel, to achieve maximum continuous efficiency

CONNECTIONS

  • Check heater and gas cylinder to ensure that they are both in good condition. If not, stop and contact your supplier immediately.
  • Site the heater and gas cylinder in the location to be heated.
  • Connect the heater to an electrical supply outlet, ensuring that the machine is earthed correctly See safety instructions.
  • Connect the gas supply hose to the pressure regulator, and connect the regulator to the gas cylinder. Note: Left hand threads are used on these fuel gas fittings.
  • Connect the other end of the gas supply hose to the heater’s gas inlet connection (fig.2). Ensure all connections are tight.
  • Gradually open the tap of the gas cylinder
  • Check hose and all fittings for gas leaks. Close gas tap if gas is present.

IMPORTANT: To ensure continuous ventilation to the heater area, a ventilation opening must connect to the outside of the premises where the heater is to operate. The opening must be 100cm2 for every kW, and must be set at an equal distance from the upper and lower parts of heater operating area.

OPERATION

  • Switch on/off switch (fig.1) to ‘on’. Check that the fan is running.
  • Press the override button.
  • Click the peizo igniter button repeatedly until the gas is heard to ignite.
  • Keep the override button depressed for at least 10 seconds and then release.
  • The flame should stay lit at this point. If it does not hold, repeat from 5.1.2.
  • SWITCHING THE HEA TER OFF.
  • Close the tap on the gas bottle to isolate the gas supply.
  • Allow the fan to run for at least 30 seconds after the flame has extinguished before switching off.
  • When the heater is not in use for any length of time, disconnect it from the electrical and gas supply and store it in a safe, dry, childproof location

WARNING! If the flame shuts down during operation, before repeating the ignition sequence, make sure that the fan is not jammed, and the air inlet and outlet are completely free of obstructions. If it is due to overheating, the cause of the problem must be determined and corrected before repeating the ignition procedure.

MAINTENANCE

W ARNING
Before commencing service or maintenance, disconnect the heater from the electrical and gas supplies and allow to cool fully. Use authorized parts only. Unauthorized parts may be dangerous and will invalidate the warranty. Should the heater require service or maintenance, a suitably qualified engineer should carry this out or contact your local Sealey service agent

  1. Check the gas supply hose condition regularly, and change if necessary.
  2. Clean the heater with a damp cloth, DO NOT use abrasive or solvent or abrasive cleaners

WARNING: AIR CONTAMINANTS
Air contaminants taken into the heater will damage the unit, and cause health problems and safety issues. For example, Body shop filler dust and overspray dust will clog the burner diffuser, contaminate the combustion chamber and damage the internal parts of the heater. If contaminants are present the heater must be supplied with ducted clean air.
Please note that any parts damaged by filler dust or overspray dust will not be covered by warranty. Additionally, a cleaning charge will be made for any heaters damaged by filler dust or overspray dust.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION
Fan motor does not work. 1. There is no electrical supply.

2. The motor has locked.

3.  Fan blades bent or in contact with the housing.

 1.  Check mains power supply, wire, plug, and fuse.

2.  Unlock the motor with an appropriate tool.

3.  Check to house for damage, straighten blades.

The ignitor does not spark. 1. Electrode has the wrong gap.

2. Faulty connection.

3. Corroded electrode.

 1.  Check and reset the electrode gap to 4mm.

2.  Inspect and connect correctly the ignitor and the electrode.

3.  Replace the ignition electrode.

No gas flow to the burner.

 

.

 1. The cylinder gas tap is closed.

2. The cylinder is empty.

3. Gas leaks from the supply.

 1.  Open the gas tap.

2.  Replace with a full cylinder.

3.  Remove and clean the nozzle, check for leaks by using a

foamy soap only – DO NOT USE FLAME to find leak.

The burner starts but stops as the gas control knob is released. 1. The thermocouple is not warm enough.

2. The safety override has been activated because the fan does not work.

 1.  Repeat the ignition sequence, keeping the control knob pushed in for a longer time.

2.  See above – Fan motor does not work.

The heater stops during operation 1. Excessive gas supply.

2. Insufficient gas due to ice formation on the cylinder.

3. Temperature inside the heater is too high.

4. Dust or debris accumulated in the heater.

 1.  Check the pressure regulator, and replace if necessary.

2. Check and if necessary use a larger gas cylinder or multiple cylinders connected in parallel.

3.  Keep the area around the heater inlet clear of obstructions.

4.  Clean inside of the heater.

WEEE REGULATIONS

Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on or 01284 757505.

Important: No Liability is accepted for incorrect use of this product.

Warranty

The guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR