SEALEY SDL15 75W Plastic Welding Repair Kit Instruction Manual

SEALEY SDL15 75W Plastic Welding Repair Kit

MODEL NO: SDL15

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

SAFETY

ELECTRICAL SAFETY

‰ WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products. You may obtain an RCD by contacting your local Sealey Stockist.
If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested.
Electrical safety information, it is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
1.1.3. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse – see fuse rating in these instructions.
✗ DO NOT pull or carry the appliance by the power cable.
✗ DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a firm grip on the plug.
✗ DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a qualified electrician.
1.1.4. This product is fitted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.
Class II products are wired with live (brown) and neutral (blue) only, and are marked with the Class II symbol;

A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.

Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
✗ DO NOT connect either wire to the earth terminal.
Sealey recommend that repairs are carried out by a qualified electrician.

GENERAL SAFETY

✓ Familiarise yourself with this products application and limitations, as well as the specific potential hazards peculiar to the welder.
‰ WARNING! Disconnect the welder from the mains power before changing accessories, servicing or performing any maintenance.
✓ Maintain the welder in good condition (use an authorised service agent).
✓ Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
‰ WARNING! Always wear approved eye or face protection when operating the welder.
✓ Keep the work area clean, uncluttered and ensure there is adequate lighting.
✓ Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/ or tie back long hair.
✓ Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes,
✓ Secure non stable workpiece with a clamp, vice or other adequate holding device.
✗ DO NOT use the welder for a task it was not designed to perform.
✗ DO NOT operate the welder if any parts are damaged or missing as this may cause failure and/or possible personal injury.
✗ DO NOT hold the workpiece by hand. Use clamps or a vice (not included) to secure the workpiece. Available from your Sealey stockist.
✗ DO NOT let the welder get wet or use in damp or wet locations or areas where there is condensation.
✗ DO NOT place heating element close to your face (especially eyes, ears, etc) or other persons or animals.
✗ DO NOT allow children or untrained persons to operate the welder.
✗ DO NOT operate the welder when you are tired or under the influence of  alcohol, drugs or intoxicating medication.
✗ DO NOT allow the welder to contact skin.
✗ DO NOT inhale any vapour given off by the welder.
✗ DO NOT carry the welder with your finger on the power switch, or carry by the power cable.
✗ DO NOT use the welder where there are flammable liquids, solids or gases such as paint solvents, etc.
✗ DO NOT leave the welder unattended whilst it is switched on.
✓ When not in use, switch the welder off, remove plug from the power supply and store the tool in a safe, dry child proof area.

INTRODUCTION

Heat gun body is lightweight and easy to operate with maximum control and accuracy provided by pistol grip design. Repairs cracked plastic parts such as car bumpers. Three different heat modes, high/medium/low. Overheating / overload protection. High brightness LED light to illuminate work area. Kit comprises of staples; 0.6mm outside corner (x50), 0.8mm inside corner (x50), 0.6mm flat (x50), 0.8mm flat (x50), 0.6mm wave (x50), 0.8mm wave (x50), soldering iron tip (x1), heat gun (x1).

SPECIFICATION

MODEL NO:……………………………………………………………………… SDL15
Cable Length:……………………………………………………………………….1.93m
Consumable Parts: ……………………………………………..SDL15.01, RE06, RE06C, RE06W, RE08, RE08V, RE08W
Maximum Temperature: …………………………………………………………700°C
Power:………………………………………………………………………………….. 75W
Staple size: ……………………………………………………………0.6mm & 0.8mm
Supply:……………………………………………………………………… 230V ~ 50Hz
Duty Cycle: ……………………………………………………………… 15s on/10s of

OPERATION

NOTE: This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they DO NOT play with the appliance.
‰ WARNING! Remember that whilst operating the gun, both the dispensing nozzle and the staple itself are hot. DO NOT allow the nozzle or staple to come into contact with any part of your body or that of anybody else who may be assisting.

PREPARATION

4.2. Ensure the work surface is clean and clear before engaging in the task in hand.
4.3. Steady the workpiece with an appropriate vice or clamp.
4.4. According to the shape of the position to be repaired, select the corresponding staple and heating speed (fig.1). Insert the copper rod in the appropriate direction.
4.5. Hold the welder handle tightly, align the staple with the cracks to be repaired, press the trigger, the staple will heat up (indicating light fig.1 will light when at set heating speed). Melt the staple into the plastic for a few seconds, twist the handle slightly horizontally, so that the transverse part of the staple is completely covered.
4.6. Wrap with melted plastic to strengthen the connection, release the trigger and hold it for 3 seconds, then pull out the welder body. Melting is completed.
4.7. Cut off the exposed part of the staple, or move it back and forth using a suitable tool i.e. pliers, until it breaks.
4.8. Use the ironing head to heat the cracks and the protruding plastic next to it.
4.9. When the task is complete, unplug the gun and leave to cool.

TROBLE SHOOTING

MAINTENANCE

‰ WARNING! Disconnect from power source before attempting any cleaning or maintenance.

1. In order to ensure good contact with heating nails, please keep the small holes of copper rods clean.
   ✗ DO NOT place keep tool in a dusty place.
2. Keep the small hole on the gun body of the device clean to ensure good internal heat dissipation.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 | 01284 703534 | | www.sealey.co.uk