Makita PV001G Cordless Polisher Instruction Manual

INSTRUCTION MANUAL

PV001G

(Original instructions)

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridges may differ from country to country.
• The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combinations, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use.

Ni-MH
Li-ion

Only EU countries
Due to the presence of hazardous com- ponent’s in the equipment, waste electrical and electronic equipment, accumulators, and batteries may have a negative impact on the environment and human health.
Do not dispose of electrical and electronic appliances or batteries with household waste!
In accordance with the European Directive on waste electrical and electronic equipment and on accumulators and batteries and waste accumulators and batteries, as well as their
adaptation to national law, waste electrical equipment, batteries, and accumulators should be stored separately and delivered to a separate collection point for municipal waste, operating in accordance with the regulations on environmental protection.
This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment.

Intended use

The tool is intended for polishing.

SAFETY WARNINGS

General power tool safety warnings

WARNING: Read all safety warnings, instructions, illustrations, and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.
7. Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.

Personal safety

1. Stay alert, watch what you are doing, and use common sense when operating a power tool.
   Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying ower tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
9. Always wear protective goggles to protect your eyes from injury when using power tools.
   The goggles must comply with ANSI Z87.1 in the USA, EN 166 in Europe, or AS/NZS 1336 in Australia/New Zealand. In Australia/New Zealand, it is legally required to wear a face shield to protect your face, too.

It is an employer’s responsibility to enforce the use of appropriate safety protective equipment by the tool operators and by other persons in the immediate working area.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate at which it was designed.
2. Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.

Battery tool use and care

1.  Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically designated battery packs. The use of any other battery packs may create a risk of injury and fire.
3. When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.
6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause an explosion.
7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
3. Follow instructions for lubricating and changing accessories.

Cordless polisher safety warnings for Polishing Operations:

1. This power tool is intended to function as a polisher. Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
2. Operations such as grinding, sanding, wire brushing, hole cutting, or cutting-off are not to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
3. Do not convert this power tool to operate in a way that is not specifically designed and specified by the tool manufacturer. Such a conversion may result in a loss of control and cause serious personal injury.
4. Do not use accessories that are not specifically designed and specified by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
5. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
6. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
7. The dimensions of the accessory mounting must fit the dimensions of the mounting hardware of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively, and may cause loss of control.
8. Do not use a damaged accessory. Before each use inspects the accessory such as abrasive wheels for chips and cracks, a backing pad for cracks, tear, or excess wear, and a wire brush for loose or cracked wires. If a power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
9. Wear personal protective equipment. Depending on the application, use a face shield, safety goggles, or safety glasses. As appropriate, wear a dust mask, hearing protectors, gloves, and a workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various applications. The dust mask or respirator must be capable of filtrating particles generated by the particular application. Prolonged exposure to high-intensity noise may cause hearing loss.
10. Keep bystanders a safe distance away from the work area. Anyone entering the work area must wear personal protective equipment. Fragments of a workpiece or of a broken accessory may fly away and cause injury beyond the immediate area of operation.
11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 
13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
14. Do not operate the power tool near flammable materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
16. Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.

Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush, or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on the direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

1. Maintain a firm grip with both hands on the power tool and position your body and arms to allow you to resist kickback forces. Always use an auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces if proper precautions are taken.
2. Never place your hand near the rotating accessory. The accessory may kick back over your hand.
3. Do not position your body in the area where the power tool will move if kickback occurs. Kickback will propel the tool in a direction opposite to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory. Corners, sharp edges, or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade, a segmented diamond wheel with a peripheral gap greater than 10 mm, or a toothed saw blade. Such blades create frequent kickback and loss of control.

Additional Safety Warnings:

1. Be careful not to damage the spindle, the flange (especially the installing surface), or the lock nut. Damage to these parts could result in wheel breakage.
2. Make sure the wheel is not contacting the workpiece before the switch is turned on.
3. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
4. Use the specified surface of the wheel to perform polishing.
5. Do not leave the tool running. Operate the tool only when hand-held.
6. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
7. Do not touch accessories immediately after operation; it may be extremely hot and could burn your skin.
8. Observe the instructions of the manufacturer for correct mounting and use of wheels. Handle and store wheels with care.
9. For tools intended to be fitted with a threaded hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length.
10. Check that the workpiece is properly supported.
11. Pay attention that the wheel continues to rotate after the tool is switched off.
12. Do not use the tool on any materials containing asbestos.
13. Do not use cloth work gloves during operation. Fibers from cloth gloves may enter the tool, which causes tool breakage.

SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Important safety instructions for battery cartridge

1. Before using the battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using the battery.
2. Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.
3. If the operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns, and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
   (1) Do not touch the terminals with any conductive material.
   (2) Avoid storing battery cartridges in a container with other metal objects such as nails, coins, etc.
   (3) Do not expose the battery cartridge to water or rain. A battery short can cause a large current flow, overheating, possible burns, and even a breakdown.
6. Do not store and use the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8. Do not nail, cut, crush, throw, drop the battery cartridge, or hit a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
    For commercial transports e.g. by third parties or forwarding agents, the special requirements on packaging and labeling must be observed. For the preparation of the item being shipped, consult- ing an expert for hazardous material is required.
    Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
11. When disposing of the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to the disposal of batteries.
12. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.
13. If the tool is not used for a long period of time, the battery must be removed from the tool.
14. During and after use, the battery cartridge may take on heat which can cause burns or low-temperature burns. Pay attention to the handling of hot battery cartridges.
15. Do not touch the terminal of the tool immediately after use as it may get hot enough to cause burns.
16. Do not allow chips, dust, or soil to stuck into the terminals, holes, and grooves of the battery cartridge. It may cause heating, catching fire, burst, and malfunction of the tool or battery cartridge, resulting in burns or personal injury.
17. Unless the tool supports the use of near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electrical power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.
18. Keep the battery away from children.

SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury, and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge at room temperature at 10 °C – 40 °C (50 °F – 104 °F). Let a hot battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove it from the tool or the charger. 5. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking the function of the tool.

Installing or removing the battery cartridge

CAUTION: Always switch off the tool before installing or removing the battery cartridge.
CAUTION: Hold the tool and the battery cartridge firmly when installing or removing the battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

• Fig.1: 1. Red indicator 2. Button 3. Battery cartridge
  To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
  To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator as shown in the figure, it is not locked completely.

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.

• Fig.2: 1. Indicator lamps 2. Check button

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
NOTE: The first (far left) indicator lamp will blink when the battery protection system works.

Tool/battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection
When the tool/battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.
Overheat protection
When the tool/battery is overheated, the tool stops automatically. In this situation, let the tool/battery cool before turning the tool on again.
Over-discharge protection
When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.

Protections against other causes
A protection system is also designed for other causes that could damage the tool and allows the tool to stop automatically. Take all the following steps to clear the causes, when the tool has been brought to a temporary halt or stopped in operation.

1. Turn the tool off, and then turn it on again to restart.
2. Charge the battery(ies) or replace it/them with recharged battery(ies).
3. Let the tool and battery(ies) cool down.
   If no improvement can be found by restoring protection system, then contact your local Makita Service Center.

Switch action

CAUTION: Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
CAUTION: Switch can be locked in the “ON” position for ease of operator comfort during extended use.
Apply caution when locking tool  in “ON” position and maintain firm grasp on tool.
CAUTION: Do not install the battery cartridge with the lock button engaged.
CAUTION: When not operating the tool, depress the trigger-lock button from side to lock the switch trigger in the OFF position.

• Fig.3: 1. Trigger-lock button
• Fig.4: 1. Switch trigger 2. Lock button 3. Trigger lock button

To prevent the switch trigger from being accidentally pulled, the trigger-lock button is provided. To start the tool, depress the trigger-lock button from the A ( ) side and pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.
After use, depress the trigger-lock button fromB ( ) side.
For continuous operation, depress the lock button while pulling the switch trigger, and then release the switch trigger. To stop the tool, pull the switch trigger fully, then release it.

Speed adjusting dial

The rotating speed can be changed by using the speed adjusting dial on top of the switch handle. Turn the speed adjusting dial to align the pointers with your desired rotating speed indicated on the speed scale.
The rotating speed can be adjusted from 600 (RPM) to 2,200 (RPM), and a target speed can be obtained when the switch trigger is fully squeezed.

• Fig.5: 1. Speed adjusting dial 2. Pointer 3. Speed scale

NOTICE: If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction.
NOTICE: The speed adjusting dial turns between 600 and 2,200 on the speed scale. Avoid turning the dial back and forwards further as it may cause damage to the tool.

NOTE: Be sure to read numbers on the scale as an indicator since the actual speed may fluctuate slightly.

Shaft lock

Press the shaft lock to prevent spindle rotation when installing and removing accessories.

•  Fig.6: 1. Shaft lock

NOTICE: Never actuate the shaft lock while the spindle is moving. The tool may be damaged.

Accidental restart preventive function

If you install the battery cartridge while pulling the switch trigger or locking the switch trigger, the tool does not start. To start the tool, release the switch trigger, and then pull the switch trigger.

Electronic function

The tool is equipped with the following electronic functions for easy operation.
Constant speed control
Possible to get a fine finish, because the rotating speed is kept constant even under the loaded condition.
Soft start feature
The soft-start function minimizes start-up shock and makes the tool start smoothly.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing loop handle

CAUTION: Be sure to hold the tool firmly with both hands, positioning one hand on the switch handle and the other on the loop handle, side grip, or tool head.
CAUTION: Make sure that the loop handle is installed securely before operation.

1. Place the loop handle over the tool head bypassing the tool head through the loop of the handle.
   ► Fig.7: 1. Loop handle 2. Tool head
2. Attach the straight end of the loop handle over the mounting hole on side of the tool head, fitting the guide ridges on the handle end well into the guide grooves around the mounting hole.
   ► Fig.8: 1. The straight end of the loop handles 2. Spindle 3. Mounting hole 4. Guide ridge 5. Guide groove
3. Hold the loop handle and pull the loop end over the mounting hole on the other side of the tool head, refining angles to engage the handle position.
4. Install and tighten the hex bolts into the mounting holes on both sides of the tool head to secure the loop handle in place.
   ► Fig.9: 1. Loop end of loop handles 2. Mounting hole

NOTE: The loop handle has an asymmetric shape that can be applied to the left or right hand, making it more comfortable for you to grip and easy for polishing.

• Fig.10: 1. Loop handle 2. Tool head 3. Hex bolt 4. Hex wrench

NOTE: The loop handle can be laid down back and forwards according to your preferred position. Loosen the hex bolts, move the handle to your desired angle and then refasten the bolts to lock the angle.

• Fig.11: 1. Loop handle 2. Hex bolt

Installing side grip

CAUTION: Be sure to hold the tool firmly with both hands, positioning one hand on the switch handle and the other on the loop handle, side grip or tool head.
CAUTION: Make sure that the side grip is installed securely before operation.
Screw the side grip tightly into the mounting hole on either side of the tool head.

• Fig.12: 1. Mounting hole 2. Side grip

Installing and removing wool pad

Optional accessory

CAUTION: Make sure that the backing pad is secured properly. Loose attachment will run out of balance and cause an excessive vibration which may cause loss of control.
  CAUTION: Make sure that the wool pad and backing pad are aligned and securely attached. Otherwise the wool pad will cause an excessive vibration which may cause loss of control or the wool pad may be thrown out from the tool.
CAUTION: Only use the hook-and-loop sys- tem wool pads for polishing.
NOTICE: Never actuate the shaft lock when the spindle is moving. The tool may be damaged.
NOTICE: Regularly clean accessories and spindle to remove dust and debris. Wipe the components clean with a cloth dampened in soapy water if necessary.

• Fig.13: 1. Wool pad 2. Sleeve 18 3. Backing pad 4. Spindle

Installing wool pad

1. Press in the shaft lock to prevent spindle rotation, and thread the backing pad into the spindle.
2.  Hand tighten the backing pad securely.
   ► Fig.14: 1. Shaft lock 2. Backing pad 3. Spindle
3.  Insert the sleeve 18 into the center hole of the backing pad.
4. Install the wool pad over the backing pad, passing the sleeve 18 through the center hole of the wool pad.
   Use the sleeve 18 as a positioning guide to align the wool pad accurately along the backing pad.
5. Pull the sleeve 18 out of the center hole of the backing pad.
   ► Fig.15: 1. Sleeve 18 2. Backing pad 3. Wool pad

Removing wool pad

1. Gently peel the wool pad off the backing pad.
2.  Unscrew the backing pad while pressing in the shaft lock.

Installing and removing wool bonnet

Optional accessory
CAUTION: Make sure that the rubber pad is secured properly. Loose attachment will run out of balance and cause an excessive vibration which may cause loss of control. NOTICE: Never actuate the shaft lock when the spindle is moving. The tool may be damaged.
NOTICE: Regularly clean accessories and spindle to remove dust and debris. Wipe the components clean with a cloth dampened in soapy water if necessary.

• Fig.16: 1. Wool bonnet 2. Lock nut 3. Rubber pad 4. Spindle

Installing wool bonnet

1. Press in the shaft lock to prevent spindle rotation.
2. Place the rubber pad over the spindle, passing the spindle thread through the center hole of the rubber pad.
3. Install the lock nut onto the spindle, and then tighten it clockwise using the lock nut wrench to secure the rubber pad firmly in place.
   ► Fig.17: 1. Shaft lock 2. Rubber pad 3. Lock nut 4. Lock nut wrench
4. Lay the wool bonnet down over the rubber pad and cover up completely.
5. Turn the tool upside down. Pull the strings tight and tie a bow knot. Then tuck the knot and any loose strings between the wool bonnet and the rubber pad.
   ► Fig.18: 1. Wool bonnet 2. Rubber pad 3. Strings

Removing wool bonnet

1. Untie the bow knot and gently remove the wool bonnet from the rubber pad.
2. Loosen the lock nut counterclockwise with the lock nut wrench while pressing in the shaft lock. Pull the lock nut and rubber pad off the spindle.

OPERATION

CAUTION: Only use Makita genuine pads for polishing (optional accessories).
CAUTION: Be sure to hold the tool firmly with both hands, positioning one hand on the switch handle and the other on the loop handle, side grip or tool head.
CAUTION: Make sure that the loop handle or side grip is installed securely before operation.
CAUTION: Make sure the work material is secured and stable. Falling object may cause personal injury.
CAUTION: Do not run the tool at high load over an extended time period. It may result in tool malfunction which causes electric shock, fire and/or serious injury.
CAUTION: Be careful not to touch the rotating part.
NOTICE: Never force the tool. Excessive pressure may lead to decreased polishing efficiency, damaged pad, or shorten tool life.
NOTICE: Continuous operation at high speed may damage work surface.

Polishing basics

CAUTION: Always wear safety glasses or a face shield during operation.
NOTICE: It is recommended that you have a trial run over an inconspicuous spot to find an appropriate workload.
► Fig.19

1. Make sure that the workpiece is properly supported and both hands are free to control the tool.
2. Hold the tool firmly with one hand on the switch handle and the other hand on the loop handle, side grip or tool head.
3. Turn the tool on, letting the polishing wheel reach full speed. Then carefully enter into operation moving the tool back and forth with steady pressure over the workpiece surface.
   NOTE: Keep the wool pad/bonnet at an angle of about 15 degrees to the workpiece surface.
   NOTE: Apply an even amount of gentle pressure over the polishing wheel. Excessive pressure will result in poor performance and premature wear to wool pad/ bonnet.
4. Having finished, switch the tool off and wait until the wheel has come to a complete stop before putting the tool down.

Polishing operations

Surface treatment
Use a wool pad for rough finishing, then use a sponge pad (optional accessory) for fine finishing.
► Fig.20

Applying wax
Apply wax to the sponge pad (optional accessory) or work surface. Run the tool at low speed to smooth out wax.
► Fig.21

CAUTION: Do not apply excessive wax or polishing agent. It will generate more dust and may cause eye or respiratory diseases.
NOTE: First, perform a test waxing on an inconspicuous portion of the work surface.
Make sure that  the tool will notscratch the  surface, or it may result in  uneven waxing.

Removing wax
Apply with a clean sponge pad (optional accessory).
Run the tool to remove wax.
► Fig.22

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Cleaning dust covers

► Fig.23: 1. Dust cover
Regularly clean the dust covers on the inhalation vents for smooth air circulation. Remove the dust covers and clean the mesh.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Lock nut 48
• Lock nut wrench 28
• Sponge pad (Hook & loop)
•  Wool pad 180 (Hook & loop)
• Wool bonnet 180
• Backing pad 165 (Hook & loop)
• Rubber pad 170
• Sleeve 18
• Side grip (auxiliary handle)
• Loop handle
• Makita genuine battery and charger

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
www.makita.com
885941-376
ZHCN, ID, MS,
VI, TH
20211103