SEALEY AK395 Heavy Duty Lazy Tongs Riveter User Manual

HEAVY-DUTY LAZY TONGS RIVETER
MODEL NO: AK395

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

Warning! ensure health & safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
Familiarise yourself with application and limitations, as well as the specific potential hazards peculiar to the riveter.
Replace or repair damaged parts. Use genuine parts only. Nonauthorized parts may be dangerous and will invalidate the warranty.
Keep the riveter clean for the best and safest performance.
Locate the riveter in an adequate working area for its function, keep the area clean & tidy, and free from unrelated materials and ensure there is adequate lighting.
Keep children and unauthorized persons away from the working area.
Remove ill-fitting clothing. Remove ties, watches, rings, and other loose jewelry, and contain and/ or tie back long hair.
Warning! Always wear approved eye or face protection when operating the riveter.
Keep fingers, hands, and body clear of all working parts, and do not place any items within the riveter lattice.
Familiarise yourself with the push action to ensure you do not accidentally wrench your wrist when pushing sharply.
Maintain correct balance and footing. Ensure the floor is not slippery and wear nonslip shoes.
Secure a nonstable workpiece with a clamp, vice, or another adequate holding device.
Ensure that all used rivet ends are disposed of in a safe manner.
Do not get the riveter wet or used it in wet locations.
Do not use the riveter for any purpose other than for which it is designed.
Do not operate the riveter when you are tired, under the influence of alcohol, drugs, or intoxicating medication.
Do not allow untrained persons to operate the riveter.
Do not operate the riveter if any parts are damaged or missing as this may cause failure or possible personal injury.

INTRODUCTION

Precision-made, high-grade alloy steel jaws with a strong aluminum body. Forged alloy steel pins and bolts with double handle bearings for long life and durability. Suitable for blind aluminum, steel, and stainless steel rivets. Includes Chrome Molybdenum special profile nozzles for structural rivets up to 6.4mm(1/4”).

SPECIFICATION

Nozzles: ……………………………….4.8/5.0mm, 6.0mm, 6.4mm.
Structural Nozzles: ………………………………… 4.8mm, 6.4mm.

OPERATION

The AK395 is suitable for aluminum, steel, and stainless steel rivets. The tool includes Chrome Molybdenum nozzles for structural rivets.

4.1. nozzles
4.1.1. Select the appropriate nozzle. Differing sizes are located at points (A) (fig 1).
4.1.2. To remove the nozzle at the head (B) use the wrench supplied. ensure the replacement nozzle is completely screwed in a lightly tighten with a wrench.
4.2. to operate.
4.2.1. Hold the head (C) and pull the handle so that the lattice (D) is completely extended.
‰ WARNING! Ensure your fingers are clear of moving parts. Insert rivet shaft all the way into the nozzle (B).
4.2.2. Insert rivet head completely into the prepared workpiece hole.
4.2.3. Hold the riveter firmly and push on the handle to completely close the lattice which will fix the rivet in place and cut the shaft. Should riveting not be achieved on the first try then re-extend the lattice and push once more.
4.2.4. Once completed, pull the handle to extend the lattice again to eject the shaft end from the nozzle. Safely discard shaft ends.

Maintenance

5.1. Keep the riveter clean.
5.2. Use light machine oil to occasionally lubricate the lattice pivot pins.
5.3. To clean and change the riveter jaws, loosen and remove the outer collar (E). Loosen and remove the inner sleeve. Take care as the internal jaws are spring load. Clean or replace the jaws and re-assemble accordingly.
5.4. When not in use, store the riveter in a safe, dry, childproof location.

Parts support is available for this product.
www.sealey.co.uk, email or telephone 01284 757500

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and component parts without prior notice.
Important: no liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business park, Bury St Edmunds, Suffolk. ip32 7aR