Dewalt DCS331 20V Max* Cordless Jigsaw Instruction Manual
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1-800-4-DEWALT · www.dewalt.com
INSTRUCTION MANUAL
DCS331
20V Max* Cordless Jig Saw
DEWALT Industrial Tool Co., 701 Joppa Road, Towson, MD 21286 (JUN15) Part No. N434634 DCS331 Copyright © 2012, 2013, 2015 DEWALT The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme, the “D” shaped air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge-shaped humps on the surface of the tool.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
NOTICE: Indicates a practice not related to personal injury that, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL-FREE
AT: 1-800-4-DEWALT (1-800-433-9258).
General Power Tool Safety Warnings
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term ‘power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
- Keep the work area clean and well-lit.
Cluttered or dark areas invite accidents. - Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks that may ignite dust or fumes. - Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce the risk of electric shock. - Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges, and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded. - Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock. - Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for outdoor
Use of a cord suitable for outdoor use reduces the risk of electric shock. - If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply.
The use of a GFCI reduces the risk of electric shock.
3) PERSONAL SAFETY
- Stay alert, watch what you are doing, and use common sense when operating a power toot Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury
- Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
- Prevent unintentional starting. Ensure the switch is in the off position before connecting to a power source and/or battery pack, picking up or carrying the toot Carrying power tools with your finger on the switch, or energizing power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
- Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used.
The use of dust collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
- Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate at which it was designed. - Do not use the power tool if the switch does not turn on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired. - Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally - Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.
- Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control - Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be
Use of the power tool for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
- Recharge only with the charger specified by the manufacturer.
A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery - Use power tools only with specifically designated battery packs.
The use of any other battery packs may create a risk of injury and fire. - When the battery pack is not in use, keep it away from other metal objects, like paper
clips, coins, keys, nails, screws; or other small metal objects; that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire. - Under abusive conditions; liquid may be ejected from the battery; avoid contact If
contact accidentally occurs, flush with water. If liquid contacts the eye; additionally
seek medical help.
Liquid ejected from the battery may cause irritation or burns.
6) SERVICE
- Have your power tool serviced by a qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is maintained.
Additional Specific Safety Rules for Jig Saws
- Hold power tool by insulated gripping surface; when performing an operation
where the cutting accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock - Use clamps or another practical way to secure and support the workpiece in a stable
Holding the work by hand or against your body leaves it unstable and may lead to loss of control. - Allow the motor to come to a complete stop before withdrawing the blade from the
ken` (the slot created by cutting).
A moving blade may impact the workpiece causing a broken blade, workpiece damage or loss of control, and possible personal injury. - Keep handles dry, clean, and free from oil and grease.
- This will enable better control of the tool.
- Keep blades sharp.
Dull blades may cause the saw to swerve or stall under pressure. - Clean out your tool often, especially after heavy use.
Dust and grit-containing metal particles often accumulate on interior surfaces and could create an electric shock hazard. - Do not operate this tool for long periods of time.
Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of - Air vents often cover moving parts and should be avoided.
Loose clothes, jewelry, or long hair can be caught in moving parts.
- ANSI Z87.1 eye protection (CAN/CSA Z94.3),
- ANSI S12.6 (S3.19) hearing protection,
- NIOSH/OSHA/MSHA respiratory protection.
- lead from lead-based paints,
- crystalline silica from bricks and cement and other masonry products, and
- arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
- Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote the absorption of harmful chemicals.
Under some conditions and duration of use, noise from this product may contribute to hearing loss.
Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.
The label on your tool may include the following symbols. The symbols and their definitions are as follows:
V …………………volts
Hz ……………….hertz
min ……………..minutes
…/min …………per minute
IPM ……………..impacts per minute
SPM ……………strokes per minute
A …………………….amperes
W ……………………watts
no …………………..no-load speed
n …………………….rated speed
BPM ……………….beats per minute
RPM ……………….revolutions per minute
Sfpm ……………….surface feet per minute
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include the catalog number and voltage. Consult the chart at the end of this manual for compatibility of chargers and battery packs. The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow the charging procedures outlined.
READ ALL INSTRUCTIONS
- Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Inserting or removing the battery pack from the charger may ignite the dust or fumes.
- NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non-compatible charger as the battery pack may rupture causing serious personal injury. Consult the chart at the end of this manual for compatibility of batteries and chargers.
- Charge the battery packs only in designated DEWALT chargers.
- DO NOT splash or immerse in water or other liquids.
- Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104 °F (40 °C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)
- Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
- If battery contents come into contact with the skin, immediately wash the area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
- Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.
The RBRC® Seal
The RBRC® (Rechargeable Battery RecyclingCorporation) Seal on the nickel-cadmium, nickel-metal hydride or lithium batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by DEWALT. In some areas, it is illegal to place spent nickel-cadmium, nickel-metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call 2 Recycle® program provides an environmentally conscious alternative.
Call 2 Recycle, Inc., in cooperation with DEWALT and other battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel-cadmium, nickel-metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium, nickel-metal hydride or lithium-ion batteries to an authorized DEWALT service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle, Inc.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for battery chargers. · Before using the charger, read all instructions and cautionary markings on the charger, battery pack and product using the battery pack.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
- DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
- These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
- Do not expose the charger to rain or snow.
- Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
- Make sure that the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
- Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in a risk of fire, electric shock or electrocution.
- When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
- An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.
Minimum Gauge for Cord Sets | |||||||
Ampere Rating | Volts | Total Length of Cord in Feet (meters) | |||||
120V | 25 (7.6) | 50 (15.2) | 100 (30.5) | 150 (45.7) | |||
240V | 50 (15.2) | 100 (30.5) | 200 (61.0) | 300 (91.4) | |||
More Than | Not More Than |
AWG | |||||
0 | 6 | 18 | 16 | 16 | 14 | ||
6 | 10 | 18 | 16 | 14 | 12 | ||
16 | 16 | 14 | 12 | ||||
10 | 12 | ||||||
12 | 16 | 14 | 12 | Not Recommended |
- Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
- Do not operate the charger with a damaged cord or plug.
- Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.
- Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution, or fire.
- Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
- NEVER attempt to connect 2 chargers together.
- The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.
Chargers
Your tool uses a DEWALT charger. Be sure to read all safety instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and battery packs.
Charging Procedure (Fig. 3)
- Plug the charger into an appropriate outlet before inserting the battery pack.
- Insert the battery pack (B) into the charger, as shown in Figure 3, making sure the pack is fully seated in the charger. The red (charging) light will blink continuously, indicating that the charging process has started.
- The completion of the charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger.
Indicator Light Operation
DCB101, DCB102, DCB103
DCB107, DCB112, DCB113, DCB115
Charge Indicators
This charger is designed to detect certain problems that can arise. Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert the battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is working properly. If the new pack charges correctly, then the original pack is defective and should be returned to a service center or other collection site for recycling. If the new battery pack elicits the same trouble indication as the original, have the charger and the battery pack tested at an authorized service center.
HOT/COLD DELAY DCB101, DCB102, DCB103
These chargers have a hot/cold delay feature. When the charger detects a battery that is too hot or too cold, it automatically starts a delay, suspending charging. The red light flashes long, then short while in the hot/cold delay mode. Once the battery has reached an optimum temperature, the charger will automatically resume the charging procedure. This feature ensures maximum battery life.
DCB107, DCB112, DCB113, DCB115
These chargers have a hot/cold delay feature. When the charger detects a battery that is too hot or too cold, it automatically starts a delay, suspending charging. The red light will continue to blink, but a yellow indicator light will be illuminated during this suspension. Once the battery has reached an optimum temperature, the yellow light will turn off and the charger will automatically resume the charging procedure. This feature ensures maximum battery life.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge indicator showing Pack Charged.
WEAK BATTERY PACKS:
Weak batteries will continue to function but should not be expected to perform as much work.
FAULTY BATTERY PACKS DCB101, DCB102, DCB103
These chargers will not charge a faulty battery pack. The charger will indicate faulty battery pack by refusing to light or by displaying problem pack or charger.
NOTE: This could also mean a problem with a charger.
DCB107, DCB112, DCB113, DCB115
These chargers will not charge a faulty battery pack. The charger will indicate faulty battery pack by refusing to light. NOTE: This could also mean a problem with a charger.
Wall Mounting
DCB107, DCB112, DCB113, DCB115
These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet. Mount the charger securely using drywall screws at least 1″ (25.4 mm) long, screwed into wood to an optimal depth leaving approximately 7/32″ (5.5 mm) of the screw exposed.
Important Charging Notes
- The longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 °F and 75 °F (18° 24 °C). DO NOT charge the battery pack in an air temperature below +40 °F (+4.5 °C), or above +104 °F (+40 °C). This is important and will prevent serious damage to the battery pack.
- The charger and battery pack may become warm to the touch while charging. This is a normal condition and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.
- A cold battery pack will charge at about half the rate of a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to the maximum charge rate even if the battery pack warms.
- If the battery pack does not charge properly:
a. Check operation of the receptacle by plugging in a lamp or other appliance;
b. Check to see if the receptacle is connected to a light switch that turns the power off when you turn out the lights;
c. Move the charger and battery pack to a location where the surrounding air temperature is approximately 65 °F 75 °F (18° 24 °C);
d. If charging problems persist, take the tool, battery pack, and charger to your local service center. - The battery pack should be recharged when it fails to produce sufficient power on jobs that were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the battery pack.
- Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
- Do not freeze or immerse the charger in water or any other liquid.
Storage Recommendations
- The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold.
- For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
COMPONENTS (Fig. 1, 2)
A. Battery release button
B. Battery pack
C. Trigger switch
D. Trigger lock button
E. Blade release lever
F. Bevel lever
G. Shoe
H. Orbital action lever
I. Dust blower control
J. No-mar shoe cover
INTENDED USE
Your DCS331 jigsaw is designed for professional cutting of wood, steel, aluminum, plastic and ceramic material.
DO NOT use under wet conditions or in presence of flammable liquids or gases. This jigsaw is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.
Trigger Switch (Fig. 1)
To start the jigsaw, squeeze the trigger switch (C). To slow and stop the jigsaw, release the trigger switch.
VARIABLE SPEED (FIG. 5)
As the trigger switch is pressed in, the strokes per minute continue to increase, but not to exceed the maximum speed of the tool. As the trigger is released, the blade strokes per minute are reduced. The trigger lock button (D) should be depressed whenever the tool is not in use to eliminate the chance of accidental starting.
ASSEMBLY AND ADJUSTMENTS
Blade Installation and Removal (Fig. 6)
TO INSTALL A BLADE
NOTE: This jigsaw uses only T-shank jigsaw blades.
NOTE: The DT2074 flush cutting blade is for use with DEWALT DCS331, DW331, and DC330 jigsaws only. NOTE: When installing flush cutting blades (DT2074), the anti-splinter insert must be removed and the shoe just to be in the 0° positive stop position.
- Lift the keyless blade release lever (E) as shown in Figure 6.
- Insert the T-shank blade into the clamp mechanism (K) while guiding the back of the blade into the groove of the guide rollers (L).
- The T-shank should be completely inside the clamp mechanism as shown in Figure 6.
- Release the keyless blade release lever.
TO REMOVE A BLADE
- Lift the keyless blade release lever (E).
- With a slight shake, the blade will drop out.
Beveling the Shoe (Fig. 7)
To unlock the shoe, pull the keyless bevel lever (F) to the side. To lock the shoe, push the keyless bevel lever back under the body of the jigsaw.
TO BEVEL THE SHOE
- Unlock the shoe.
- Slide the shoe (G) forward to release it from the 0° positive stop position.
- The shoe can be beveled to the left or to the right and has detents at 15°, 30° and 45°. The shoe can be manually stopped at any degree between 0° and 45°.
- Once the desired bevel angle is achieved, lock the shoe into place.
TO SET THE SHOE BACK TO 0°
- Unlock the shoe.
- Rotate the shoe back to 0°.
- Slide the shoe back into the 0° positive stop position.
- Lock the shoe.
Cutting Action Orbital or Straight (Fig. 8)
This jigsaw is equipped with four cutting actions, three orbital, and one straight. Orbital action has a more aggressive blade motion and is designed for cutting in soft materials like wood or plastic. The orbital action provides a faster cut, but with a less smooth cut across the material. In orbital action, the blade moves forward during the cutting stroke in addition to the up and down motion.
NOTE: Metal or hardwoods should never be cut in orbital action. To adjust the cutting action, move the orbital action lever (H) between the four cutting positions: 0, 1, 2, and 3. Position 0 is straight cutting. Positions 1, 2, and 3 are orbital cutting. The aggressiveness of the cut increase as the lever is adjusted from one to three, with three being the most aggressive cut.
Dust Blower (Fig. 9)
The dust blower helps clear the cutting area of debris created from the blade.
NOTE: When cutting metal, turn the dust blower off so cutting fluids are not blown away from the blade. To turn the dust blower on, slide the dust blower control (I) all the way to the top. To turn the dust blower off, slide the dust blower control all the way to the bottom.
Removeable No-Mar Shoe Cover (Fig. 10)
The no-mar shoe cover (J) should be used when cutting surfaces that scratch easily, such as laminate, veneer or paint.
To attach the no-mar shoe cover, place the front of the aluminum shoe (G) into the front of the no-mar shoe cover (J) and lower the jigsaw. The no-mar shoe will click securely onto the rear of the aluminum shoe.
To remove the no-mar shoe cover, grasp the no-mar shoe cover from the bottom; holding onto the two rear tabs (M) remove the no-mar shoe cover.
Anti-Splinter Insert (Fig. 11)
NOTE: Do not use the anti-splinter insert with the flush cutting blade. The anti-splinter insert (N) should be used when trying to minimize tear-out, especially when cutting veneer, laminate, or finished surfaces, such as paint. The anti-splinter insert should be installed into the no-mar shoe cover (J). If the no-mar cover is not used, install an anti-splinter insert into the shoe (G).
OPERATION
Installing and Removing the Battery Pack (Fig. 4)
NOTE: For best results, make sure your battery pack is fully charged.
To install the battery pack (B) into the tool handle, align the battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.
To remove the battery pack from the tool, press the release button (A) and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual.
FUEL GAUGE BATTERY PACKS (FIG. 4)
Some DEWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack. The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the following indicators:
To actuate the fuel gauge, press and hold the fuel gauge button (O). A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be recharged.
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature, and end-user application. For more information regarding fuel gauge battery packs, please call 1-800-4-DEWALT (1-800-433-9258) or visit our website www.dewalt.com.
Cutting
POCKET CUTTING (FIG. 12)
A pocket cut is an easy method of making an inside cut. The saw can be inserted directly into a panel or board without first drilling a lead or pilot hole by following these instructions. In pocket cutting, measure the surface to be cut and mark clearly with a pencil. Next tip the saw forward until the front end of the shoe sits firmly on the work surface and the blade clears the work through its full stroke. Switch the tool on and allow it to attain maximum speed. Grip the saw firmly and lower the back edge of the tool slowly until the blade reaches its complete depth. Hold the shoe flat against the wood and begin cutting. Do not remove the blade from the cut while it is still moving. The blade must come to a complete stop.
FLUSH CUTTING (FIG. 13)
A flush cut is necessary when finishing off cuts up to a wall or an obstacle, such as a back-splash. One of the easiest ways to accomplish the flush cut is to use a flush-cutting blade (DT2074). The flush-cutting blade provides the reach necessary to cut right up to the front edge of the jigsaw shoe. Remove the anti-splinter insert and return the shoe to the 0° positive stop position before installing and using the flush cutting blade. For the best cut quality, the flush cutting blade should be used in the 0 or 1 orbital position. The flush-cutting blade should not be used to start the cut because the flush-cutting blade prevents the shoe from being supported by the work surface. Use wood cutting practices explained below.
WOODCUTTING
Support the workpiece adequately at all times. Use the higher speed setting for cutting wood. Do not attempt to turn the tool on when the blade is against the material to be cut. This could stall the motor. Place the front of the shoe on the material to be cut and hold the jigsaw shoe firmly against the wood while cutting. Don’t force the tool; let the blade cut at its own speed. When the cut is complete, turn the jigsaw off. Let the blade come to a complete stop and then lay the saw aside before loosening the work.
METAL CUTTING
In cutting thin gauge sheet metals, it is best to clamp wood to the bottom of sheet metal; this will ensure a clean cut without the risk of vibration or tearing of metal. Always remember to use a finer blade for ferrous metals (for those that have a high iron content); and use a coarser blade for nonferrous metals (those that do not have an iron content). Use a high-speed setting for cutting soft metals (aluminum, copper, brass, mild steel, galvanized. pipe, conduit sheet metal, etc.). Use lower speed to cut plastics, tile, laminate, hard metals, and cast iron.
MAINTENANCE
Cleaning
CHARGER CLEANING INSTRUCTIONS
Accessories
NOTE: The DT2074 flush cutting blade is for use with DEWALT DCS331, DW331 and DC330 jigsaws only.
Repairs
The charger and battery pack are not serviceable. To assure product SAFETY and RELIABILITY, repairs, maintenance, and adjustment (including brush inspection and replacement) should be performed by a DEWALT factory service center, a DEWALT authorized service center, or other qualified service personnel. Always use identical replacement parts.
Register Online
Thank you for your purchase. Register your product now for
- WARRANTY SERVICE: Registering your product will help you obtain a more efficient warranty service in case there is a problem with your product.
- · CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood, or theft, your registration of ownership will serve as your proof of purchase.
- FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal
Consumer Safety Act.
Register online at www.dewalt.com/register.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces. In addition to the warranty, DEWALT tools are covered by our:
1 YEAR FREE SERVICE DEWALT
will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.
2 YEARS OF FREE SERVICE ON DEWALT BATTERY PACKS
DC9071, DC9091, DC9096, DC9280, DC9360, DC9180, DCB120, DCB127, DCB201, DCB203, DCB203BT, DCB207
3 YEARS FREE SERVICE ON DEWALT BATTERY PACKS
DCB200, DCB204, DCB204BT, DCB205
Product warranty voided if the battery pack is tampered with in any way. DEWALT is not responsible for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted by law.
90 DAY MONEY BACK GUARANTEE If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund no questions asked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country-specific warranty information contained in the packaging, call the local company or see the website for warranty information.
FREE WARNING LABEL REPLACEMENT (FIG. 14):
If your warning labels become illegible or are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.
“X” indicates that the battery pack is not compatible with that specific charger. All charge times are approximate. Actual charge time may vary. Read the instruction manual for more specific information.
* Maximum initial battery voltage (measured without a workload) is 20 volts. The nominal voltage is 18.
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