Bosch 3601JC3360 GAS 55 M AFC Professional Instruction Manual

SEAFTY information for vacuum cleaners

WHAT IN THE BOX

OVERVIEW

Read all the safety information and instructions. Failure to observe the safety information and follow instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

• This vacuum cleaner is not intended for use by children or persons with physical, sensory or mental impairments. It should not be used by persons who have insufficient experience and knowledge. Otherwise, there is a risk of operating errors and injuries.
• Supervise children. This will ensure that children do not play with the vacuum cleaner.

WARNING Never vacuum material that contains asbestos. Asbestos is a carcinogenic substance.Only use the vacuum cleaner if you have been adequately informed about the use of the equipment, the substances to be vacuumed and how to dispose of these safely. Thorough instruction on how to use the equipment prevents accidental misuse and injuries. The vacuum cleaner is suitable for vacuuming dry substances, and can also be used to vacuum liquids when taking appropriate measures. The penetration of liquids increases the risk of an electric shock.

• Do not use the vacuum cleaner to vacuum combustible or explosive liquids, such as petrol, oil, alcohol or solvents. Do not vacuum hot, burning or explosive dust. Do not operate the vacuum cleaner in areas subjectto explosion hazards. Dust, vapours and liquids canignite or explode.

WARNING

Only use the socket for the purpose stipulated in the operating manual. If you notice a foam or water leak,switch off the vacuum cleaner immediately and empty the container. Otherwise, the vacuum cleaner can become damaged.

• NOTE: The vacuum cleaner must only be stored indoors.
• NOTE: Clean the liquid fill level sensors regularly and check whether they are damaged. Otherwise, the equipment may not function properly.
• If operating the vacuum cleaner in a damp location is unavoidable, use a residual current device (RCD). Use of an RCD reduces the risk of electric shock.
• Always check the vacuum cleaner, cable and plug before use. Do not use the vacuum cleaner if you discover any damage. Do not open the vacuum cleaner yourself. It should be repaired exclusively by a quali-fied professional using only genuine spare parts. Dam-aged vacuum cleaners, cables and plugs increase the risk of electric shock.
• Do not crush the cable or run the device over it. Do not pull on the power cable to pull the plug out of the socket or to move the vacuum cleaner. Damaged cables increase the risk of an electric shock.
• Pull the plug out of the socket before cleaning or performing maintenance on the vacuum cleaner, making tool adjustments, changing accessories or putting away the vacuum cleaner. This safety measure prevents the vacuum cleaner from being started accidentally.
• Ensure that the workplace is well ventilated.
• The vacuum cleaner should be repaired exclusively by a qualified professional using only genuine spare parts. This will ensure that the safety of the vacuum cleaner is maintained.

WARNING

The dust extractor contains dust particles that pose a risk to health. Emptying and maintenance procedures, including the disposal of dust containers, should only be carried out by professionals. Suitable protective equipment is required. Do not operate the vacuum cleaner unless the complete filter system is correctly inserted. Otherwise, you are putting your health at risk.

• Before using the equipment for the first time, check that the vacuum hose is in perfect condition. Leave the vacuum hose fitted to the vacuum cleaner while doing this so that no dust escapes accidentally. Otherwise, you may end up inhaling dust particles.
• Do not sit on the vacuum cleaner. You can damage the vacuum cleaner this way.
• Take care when using the power cable and the vacuum hose. Improper use of these can put other people at risk.
• Do not clean the vacuum cleaner by spraying a jet of water directly at it. Water entering the top of the vacuum cleaner will increase the risk of electric shock.

Products sold in GB only:
Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an au-thorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.

Symbols

The following symbols may provide you with important information pertaining to the use of your dust extractor. Please take note of the symbols and their meaning. Knowing what these symbols mean will help you to use your extractor more effectively and more safely

Symbols and their meaning

• WARNING! Read all the safety instructions and general instructions. Failure to observe the safety instructions and general instructions may result in electric shock, fire and/or serious injury.
• Dust extractor from dust class M in accordance with IEC/EN 60335-2-69 for the dry extraction of harmful dusts with an exposure limit of ≥ 0.1 mg/m3

WARNING! The dust extractor contains dust particles that pose a risk to health. Emptying and maintenance procedures, including the disposal of dust contain-ers, should only be carried out by professionals. Suitable protective equipment is required. Do not operate the dust extractor without the complete filter system. Otherwise, you are putting your health at risk.

• You can attach an L-Boxx to the top part of the dust extractor for trans-porting the extractor and to provide space-saving storage for extractor accessories and/or the power tool.
• Do not use the dust extractor with an L-Boxx attached. This will raise the dust extractor’s centre of gravity. The extractor may tip over. There is a risk of injury and damage if you do this.
• Only attach a maximum of one L-Boxx. The weight of the L-Boxx along with its contents must not exceed 15 kg.
• Do not hang the dust extractor on a crane hook, e.g. in order to transport it. The dust extractor is not suitable for moving with a crane. There is a risk of injury and damage if you do this.
• Do not sit or stand on the dust extractor. The dust extractor may tip over and become damaged if you do this. This poses a risk of injury.
  Automatic start/stop
  Extracting dust that accumulates from working power tools The dust extractor switches on automatically and off again with a time delay
• Volume flow monitoring for a hose diameter of 15 mm
• Volume flow monitoring for a hose diameter of 22 mm
• Volume flow monitoring for a hose diameter of 35 mm

Symbols and their meaning

Min./max.

Continuous regulation of suction power:

• Maximum suction power for applications with a high level of dust generation
• Reduced suction power for applications with a low level of dust generation, and also to regulate the suction between the connected power tool and the surface of the workpiece, for example (e.g. when sanding)

AFC

Automatic filter cleaning (AFC)

Permitted connected load of the connected power tool (country-specific)

Product description and specifications

Read all the safety and general instructions. Failure to observe the safety and general instructions may result in electric shock, fire and/or serious injury. Please observe the illustrations at the beginning of this operating manual.

Intended Use
The tool is intended for collecting, vacuuming, conveying and separating wood chips as well as non-flammable dry dust types, non-flammable liquids and a mixture of water and air. The dust extraction capability of the dust extractor has been tested and corresponds to dust class M. It is suitable for the increased demands in professional use, e.g. in trade, industry and workshops. Dust extractors from dust class M in accordance with IEC/EN 60335-2-69 may only be used to vacuum and extract harmful dust with an exposure limit of ≥ 0.1 mg/m3. Only use the dust extractor if you can fully evaluate all functions and carry them out without restrictions, or if you have received corresponding instructions.

Product features
The numbering of the product features refers to the representation of the vacuum cleaner on the graphic pages.

1. Container
2. Sealing plug for extraction connection
3. Hose adapter
4. Holder for vacuum hose
5. Socket for power tool
6. Volume flow rate controller
7. Mode selector switch
8. Suction power regulator
9. AFC button
10. Carrying handle
11. L-Boxx holder
12. Guide handle
13. Top part of dust extractor
14. Cable holder
15. Catch for top part of dust extractor
16. Wheel
17. Castor brake
18. Castor
19. Castor frame
20. Closing flap for filter cover
21. Holder for crevice nozzle/curved nozzle
22. Holder for suction tubes
23. Dump hose
24. Holder for floor nozzle
25. Dust extraction adapter
26. False air intake
27. Vacuum hose
28. Curved nozzle
29. Disposal bag
30. Flat-pleated filter (PES)
31. Crevice nozzle
32. Rubber lip
33. Brush inserts
34. Floor nozzle
35. Suction tube
36. Adapter for vacuum hose holder
37. Snap fastener
38. Control LED
39. Filter cover
40. Fill level sensors

Technical data

Measured using a vacuum hose 3 m long and 35 mm in diameter The specifications apply to a rated voltage [U] of 230 V. These specifications  may vary at different voltages and in country-specific models.

Permitted connected load of the connected power tool. These values can differ for other country-specific models. Please take note of the information on the socket of the dust extractor.

Noise/Vibration Information
Noise emission values determined according to

EN 60335-2-69.
Typically the A-weighted sound pressure level of the dust ex-tractor is 70 dB(A). Uncertainty K = 3 dB. The noise level when working can exceed 80 dB(A).

Wear hearing protection
Total vibration values ah (triax vector sum) and uncertainty K determined according to EN 60335-2-69: ah<2,5 m/s2, K = 1,5 m/s2.

Assembly

• Pull the plug out of the socket before carrying out any work on the dust extractor.
  Fitting the holder for the vacuum hose 
• Slide the holder (4) for the vacuum hose firmly into the corresponding adapters (36) from above until they click into place.
  Fitting the vacuum hose 
• Attach the vacuum hose (27) to the hose adapter (3) and turn it clockwise as far as possible.
  Note: The friction generated by the dust in the vacuum hose and accessory during extraction causes an electrostatic charge that the user may experience as static discharge (depending on environmental factors and their physiological state). Bosch generally recommends using an anti-static vacuum hose (accessory) to vacuum up fine dust and dry materials.
  Fitting the vacuuming accessories 
  The vacuum hose (27) is equipped with a clip system which can be used to connect vacuuming accessories (dust extraction adapter (25), curved nozzle (28)).
  Fitting the nozzles and tubes
• Push the curved nozzle (28) onto the vacuum hose (27) until you hear both snap fasteners (37) on the vacuum hose engage.
• Then attach the required extraction accessory (floor nozzle, crevice nozzle, suction tube, etc.) firmly to the curved nozzle (28).
• To remove the accessory, press the snap fasteners (37) inwards and pull apart the components. Fitting the dust extraction adapter
• Push the dust extraction adapter (25) onto the vacuum hose (27) until you hear both snap fasteners (37) on the vacuum hose engage.
• To remove the adapter, press the snap fasteners (37) inwards and pull apart the components.
  Inserting/removing the disposal bag or dust bag 
  A disposal bag (29) or dust bag must be used for the dry extraction of dust class M materials. Insofar as materials with or without an exposure limit of ≥ 1 mg/m3 (dust class L materials) are extracted, these can be sucked straight into the container.

Note: If using a paper filter bag, you must make sure that the automatic filter cleaning (AFC) is switched off; you should also do the same if using a fleece filter bag (see “Automatic filter cleaning (see figure I)”, page 24).

WARNING

The vacuum cleaner contains dust particles that pose a risk to health. Emptying and maintenance procedures, including the disposal of dust collectors, should only be carried out by professionals. Suitable protective equipment is required. Do not operate the vacuum cleaner without the complete filter system. Otherwise, you are putting your health at risk.

Inserting the disposal bag

• Open the catches (15) and remove the top part of the vacuum cleaner (13).
• Insert the disposal bag (29) into the container (1) with the inlet facing forwards.
• Pull the inlet over the connection flange and all the way into the recess of the connection flange.
• Make sure that the disposal bag (29) touches all the inside walls of the container (1).
• Fold the rest of the disposal bag (29) over the edge of the container (1).
• Put the top part of the vacuum cleaner (13) on and close the catches (15).
  Removing and sealing the disposal bag
• Open the catches (15) and remove the top part of the vacuum cleaner (13).
• Pull the full disposal bag (29) backwards out of the connection flange.
• Carefully take the disposal bag (29) out of the container (1) without damaging it. When doing so, make sure that the disposal bag does not scrape against the connection flange or other sharp objects.
• Remove the adhesive strip cover and tape up the disposal bag. Then tie up the disposal bag (29) below the inlet using the adhesive strip cover that has been removed.
  Changing/inserting the dust bag (accessory)
• Open the catches (15) and remove the top part of the vacuum cleaner (13).
• Pull the full dust bag backwards out of the connection flange. Close the opening in the dust bag by turning down the top. Take the closed dust bag out of the container (1).
• Place the new dust bag over the vacuum cleaner’s connection flange. Make sure that the entire length of the dust bag touches the inside wall of the container (1).
• Put the top part of the vacuum cleaner (13) on and close the catches (15).

Fitting the rubber lip (wet extraction) 
Note: The requirements for the degree of penetration (dust class M) have only been verified for dry extraction.

• Use a suitable tool to lift the brush inserts (33) out of the floor nozzle (34).
• Place the rubber lips (32) in the floor nozzle (34).
  Note: The textured side of the rubber lips must be facing outwards.
  Attaching the L-Boxx 
  You can attach an L-Boxx to the top part of the dust extractor for transporting the extractor and to provide space-saving storage for extractor accessories and/or the power tool.
• Click the L-Boxx onto the adapters (11).
• Do not use the dust extractor with an L-Boxx attached.
  This will raise the dust extractor’s centre of gravity. The extractor may tip over. There is a risk of injury and damage if you do this.
• Do not carry the dust extractor by the carrying handle
  of the attached L-Boxx. The dust extractor is too heavy for the carrying handle of the L-Boxx. There is a risk of injury and damage if you do this.

Operation

• Pull the plug out of the socket before cleaning or performing maintenance on the vacuum cleaner, making tool adjustments, changing accessories or putting away the vacuum cleaner. This safety measure prevents the vacuum cleaner from being started accidentally.

Start-up

• Pay attention to the mains voltage. The voltage of the power source must correspond with the information on the type plate of the dust extractor. Chargers labelled as 230 V can also be operated with 220 V.
• Make sure you inform yourself about the applicable regulations/laws on how to handle harmful types of dust in your country. The dust extractor may be used for vacuuming and extracting the following materials:
• Dusts with an exposure limit of ≥ 0.1 mg/m3
• Products that are only sold in AUS and NZ: Use a residual current device (RCD) with a nominal residual current of 30 mA or less. The dust extractor must categorically not be used in potentially explosive areas. To ensure optimum suction power, you must always fully unwind the vacuum hose (27) from the top part of the dust extractor (13).

Dry vacuuming

Vacuuming up dust deposits

• Adjust the volume flow controller (6) to suit the hose diameter used.
• To switch on the dust extractor, set the mode selector switch (7) to the “extraction” symbol.
• To switch off the dust extractor, set the mode selector switch (7) to the “switch off” symbol. The dust extractor is fitted with airflow monitoring. In the “vacuuming” operating mode, the volume flow monitoring is fixed to a value of 20 m/s, irrespective of the setting of the volume flow controller (6). If the value falls below this, e.g. due to accumulated dirt in the vacuum hose, a full dust bag or a clogged flat-pleated filter, an audible alarm signal will sound. In this case, switch off the dust extractor and check it as described in the “Rectifying faults” section.
  Extracting dust that accumulates from working power tools 
• There must be a sufficient air exchange rate (L) in the room when the exhaust air comes back into the room. Be aware of the corresponding national regulations. The dust extractor has an electric socket with a protective earth contact (5), which can be used to connect an external power tool. Observe the maximum permitted load of the connected power tool. In order for sufficient dust transport to be ensured at the extraction point, the volume flow must not fall below the minimum specified for the connected power tool.

• Adjust the volume flow controller (6) to suit the hose diameter used.
• Fit the extraction adapter (25) (see “Fitting the dust extraction adapter”, page 21).
• Insert the extraction adapter (25) into the dust extraction outlet of the power tool.
  Note: When working with power tools that have a low air feed into the vacuum hose (e.g. jigsaws, sanders, etc.), the false air intake (26) of the dust extraction adapter (25) must be opened. This will ensure that the automatic filter cleaning function works correctly. To do this, turn the ring above the false air intake (26) until the opening is at its maximum size.
• To activate the automatic start/stop function of the dust extractor, set the operating mode selector switch (7) to the “automatic start/stop” symbol. In this operating mode, the volume flow is electronically monitored according to the setting of the volume flow controller (6). Sufficient dust transport is ensured when the setting is correctly selected.
• To activate the dust extractor, switch on the power tool that is plugged into the electric socket (5). The dust ex-tractor will start automatically.
• To stop dust extraction, switch the power tool off. The automatic start/stop run-on function will run for up to 15 seconds longer in order to extract the remaining dust from the vacuum hose.– To activate the dust extractor, switch on the power tool that is plugged into the electric socket (5). The dust ex-tractor will start automatically.
• To stop dust extraction, switch the power tool off. The automatic start/stop run-on function will run for up to 15 seconds longer in order to extract the remaining dust from the vacuum hose.
• To switch off the dust extractor, set the mode selector switch (7) to the “switch off” symbol. If the acoustic warning signal sounds, the dust extractor must be checked as described in the “Rectifying faults” section.

Wet extraction

• Do not use the vacuum cleaner to vacuum combustible or explosive liquids, such as petrol, oil, alcohol or solvents. Do not vacuum hot or burning dust. Do not operate the vacuum cleaner in areas subject to explosion hazards. Dust, vapors and liquids can ignite or explode.
• The vacuum cleaner must not be used as a water pump. The vacuum cleaner is designed for vacuuming air and vacuuming water mixtures.
  Note: The requirements for the degree of penetration (dust class M) have only been verified for dry extraction. Steps to Take before Wet Vacuuming
• Remove the disposal bag (29) or dust bag if necessary.
  Note: Use a wet filter bag (accessory), which separates liquid from solids, to make disposal easier when vacuuming water-solid mixtures.
• Fit the rubber lip (32) in the floor nozzle (34) (see “Fitting the rubber lip (wet extraction) (see figure E)”, page 22).
• Switch off the automatic filter cleaning (AFC) (see “Automatic filter cleaning (see figure I)”, page 24). Vacuuming up liquids
• To switch on the dust extractor, set the mode selector switch (7) to the “extraction” symbol. The dust extractor is equipped with fill level sensors (40). The dust extractor shuts down if the maximum fill level has been reached. Set the mode selector switch (7) to the “switch off” symbol.
  Note: When extracting non-conductive liquids (e.g. drilling emulsion, oils and fats), the dust extractor will not switch off when the container is full. The fill level must be constantly monitored and the container emptied in good time. If the acoustic warning signal sounds during wet extraction, the operating reliability of the dust extractor is not affected. No measures to rectify the fault are necessary.
• To switch off the dust extractor, set the mode selector switch (7) to the “switch off” symbol.
• Pull the dump hose (23) from its holder and drain off the waste water through the dump hose.
• To transport the dust extractor, screw the sealing plug (2) onto the hose adapter (3).
• Empty the container (1). To prevent mould growth after wet extraction:
• Remove the flat-pleated filter (30) and leave this to dry thoroughly.
• Remove the top part of the dust extractor (13), open the filter cover (39) and leave both elements to dry thoroughly.

Automatic filter cleaning 
When automatic filter cleaning (AFC) is active, the flat-pleated filter (30) is cleaned every 15 seconds using blasts of air (pulsating noise). The filter cleaning function should be used regularly, and at the very latest when the suction power is no longer sufficient. Regular use of the filter cleaning function will increase the service life of the filter. In order to achieve an optimum filter service life, deactivate the automatic filter cleaning function only in exceptional cases, e.g. when vacuuming pure liquids or using a paper fil-ter bag. A flat-pleated filter with surface dirt is still fully functional. It is not necessary to clean the flat-pleated filter manually by shaking or blowing it out; this may even damage the filter.
Note: The automatic filter cleaning function is switched on by default when the dust extractor leaves the factory. It is only possible to switch the automatic filter function on or off when the tool is switched on.

• Deactivating AFC
  Press the AFC button (9). The control LED (38) will go out.
• Activating AFC
  Press the AFC button (9). The control LED (38) will light up green.

Maintenance and service

Maintenance and cleaning

• Pull the plug out of the socket before cleaning or performing maintenance on the vacuum cleaner, making tool adjustments, changing accessories or putting away the vacuum cleaner. This safety measure prevents the vacuum cleaner from being started accidentally.
• To ensure safe and efficient operation, always keep the dust extractor and the ventilation slots clean.
• Wear a dust mask when servicing and cleaning the vacuum cleaner.

In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by Bosch or by an after-sales service centre that is authorised to repair Bosch power tools. For the user to carry out maintenance, the dust extractor needs to be disassembled, cleaned and maintained as far as this is possible without endangering maintenance personnel or other persons. Before disassembly, the dust extractor should be cleaned to prevent any potential hazards. The room in which the dust extractor is disassembled should be well ventilated. Wear personal protective equipment while carrying out maintenance. After completing maintenance, the maintenance area should be cleaned. An inspection regarding the dust extraction capability must be carried out at least once a year by the manufacturer or someone who has been trained, e.g. to check for filter dam-age, that the vacuum cleaner is tight and that the control unit is functioning correctly. Class M dust extractors that have been in dirty environments should have their exteriors, as well as all their components, cleaned or treated with sealant. When performing mainten-ance and repair work, all dirty parts that cannot be cleaned satisfactorily must be disposed of. Such parts must be disposed of in impermeable bags in accordance with the valid provisions for disposing of such waste.

Removing/changing the flat-pleated filter 
Suction power is dependent on the condition of the filter. Therefore, the filter should be cleaned regularly. If the flat-pleated filter (30) becomes damaged, replace it immediately.

• Pull on the closing flap (20) and open the filter cover (39).
• Hold the flat-pleated filter (30) by the supports and take it out from above.
• Use a damp cloth to remove any dust and dirt that accrues around the closing edge of the filter cover (39) when removing the flat-pleated filter (30). PES and PTFE flat-pleated filters can be rinsed out under running water.
• Insert the cleaned (or a new) flat-pleated filter (30), ensuring that it is positioned correctly and securely.
• Close the filter cover (39) again (must audibly click into place).

Cleaning the container

• Wipe the container (1) from time to time using a non-abrasive off-the-shelf cleaning product and leave it to dry.
  Cleaning the fill level sensors 
  Make sure that the fill level sensors are cleaned (40) occasionally.
• Open the catches (15) and remove the top part of the dust extractor (13).
• Clean the fill level sensors (40) using a soft cloth.
• Put the top part of the vacuum cleaner (13) on and close the catches (15).
  Storage and transport | Storage 
• Wrap the power cable around the cable holder (14).
• Insert the accessory into the holders provided for it: Suction tubes (35) into the holders (22), crevice nozzle (31) into the holder (21), floor nozzle (34) into the holder (24).
• Open the elastic bands of the vacuum hose holder (4) and wrap the vacuum hose (27) around the top part of the dust extractor in the holder (4). Hook the elastic bands back in.
• Click the L-Boxx onto the holders (11).
• Store the dust extractor in a dry room and secure it so that it cannot be used by unauthorized persons.
• Put the castor brake (17) down to hold the castors (18) in place.

Transport

• To transport the dust extractor, screw the sealing plug (2) onto the hose adapter (3).
• Only ever carry the vacuum cleaner by the carrying handle (10).
• Use the guide handle (12) to push the dust extractor or to pull it up steps.

Rectifying faults

• If a fault (e.g. a filter damage) occurs, the vacuum cleaner must be switched off immediately. The fault must be repaired before resuming operation.

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com The Bosch product use advice team will be happy to help you with any questions about our products and their accessories. In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.

Great Britain

• Robert Bosch Ltd. (B.S.C.)
• P.O. Box 98
• Broadwater Park
• North Orbital Road
• Denham Uxbridge
• UB 9 5HJ
• At www.bosch-pt.co.uk you can order spare parts or arrange
• the collection of a product in need of servicing or repair.
• Tel. Service: (0344) 7360109
• E-Mail: [email protected]

You can find further service addresses at:
www.bosch-pt.com/serviceaddresses

Disposal

The vacuum cleaner, its accessories and packaging should be recycled in an environmentally friendly manner. Do not dispose of the vacuum cleaner along with the household waste.

Only for EU countries:
According to the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and its implementation into national law, vacuum cleaners that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.
Only for United Kingdom:
According to Waste Electrical and Electronic Equipment Regulations 2013 (2013/3113), vacuum cleaners that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.