SEALEY YK759F.V3 75TONNE FLOOR TYPE HYDRAULIC PRESS User Manual

SEALEY YK759F.V3 75TONNE FLOOR TYPE HYDRAULIC PRESS

SAFETY

GENERAL SAFETY

Familiarise yourself with the applications, limitations, and hazards peculiar to the press.
Maintain the press in good condition (use an authorized service agent).
Replace or repair damaged parts. Use recommended parts only. Unauthorized parts may be dangerous and will invalidate the warranty.
Keep the press clean for the best and safest performance.
Locate the press in an adequate working area for its function, keep area clean and tidy and free from unrelated materials and ensure there is adequate lighting.
Ensure the workpiece is correctly secured before operating the press.
Ensure that all fittings are tight before each use.
Remove ill-fitting clothing. Remove ties, watches, rings, and loose jewelry and contain long hair.
Keep hands and body clear of the work table when operating the press.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip footwear.
Keep children and unauthorized persons away from the working area.
Securely attach the press to a flat, firm, level surface capable of supporting the weight of press and any workpiece taking into account clearance for workpieces.
When not in use, release pressure from the hydraulic unit and clean the press. Stand or store the V blocks in a safe location.
DO NOT operate the press if any parts are missing as this may cause failure and/or possible personal injury.
DO NOT use the press for a task it is not designed to perform.
DO NOT make any modifications to the press.
DO NOT adjust or tamper with the safety valve.
DO NOT exceed the rated capacity of the press.
DO NOT apply off-centre loads.
DO NOT allow the workpiece or the V blocks to fall from the work table.
DO NOT get the press wet or use in damp or wet locations or areas where there is condensation.
DO NOT operate the press when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT climb upon the press.
DO NOT use to compress a spring or any other item that could disengage and cause a potential hazard including personal injury.
DO NOT stand directly in front of the loaded press and never leave a loaded press unattended.
DO NOT allow untrained persons to operate the press.
WARNING! Always position the press against a wall. If the press is situated in the open workshop, it is essential that a guard be placed at the rear of the unit. This will prevent injury to bystanders in the event of the workpiece ejecting suddenly.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.

SPECIFICATION

Model No: …………………………………………………… YK759F.V3
Bench or Floor Mounting: ………………………………………..Floor
Capacity: …………………………………………………………. 75tonne
Gauge Included: ……………………………………………………… Yes
Lateral Ram Travel: ……………………………………………. 260mm
Maximum Height-Ram to Table: …………………………… 884mm
Minimum Height-Ram to Table: ……………………………. 170mm
Optional Accessories: ……………………………………………………
………………. YKSG75 – Safety Guard, YKPP8 – Press Pin Set
Overall Height: ………………………………………………… 1925mm
Table Aperture: ……………………………………………. 251/201mm
Type: …………………………………………………………….. Hydraulic
Working Table Depth: …………………………………………. 279mm
Working Table Width: ……………………………………….. 1020mm

ASSEMBLY

Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.
DANGER: Take care to ensure safety when moving main frame from packing as the unit is very heavy. Use a suitable hoist or gantry.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located.

FRAME ASSEMBLY
Attach load slings around the top cross member of the frame and using a suitable hoist or gantry, slowly, and in a controlled manner lift the frame up and out of the transportation crate, into an upright position.

WARNING: Take care when lifting the frame not to damage the pre-assembled ram assembly, pump assembly, bed frame assembly and winch assembly.

Keep the frame assembly in an upright position, held safely by the load slings.
▲ DANGER! DO NOT allow the frame to fall over.
1. . Position base section (#1) and secure with M12 x 35 hex head set screw (#2), M12 fl at washer (#6), M12 spring washer (#5) and M12 nut (#4) loosely.
2. Repeat for other side base section (#1).
3. Position the supports (#3) to base section (#1) and frame (#43) and secure with M12 x 35 hex head set screw (#2), M12 fl at washer (#6), M12 spring washer (#5) and M12 nut (#4) loosely.
4. Repeat for other side supports (#3).
5. On a fl at level fl oor, level the frame using a good quality spirit level. Fully tighten all fi xings.
6. WARNING! Take care and seek assistance from another person when lowering and levelling the frame assembly onto the fl oor.
ATTACH THE WINCH ASSEMBLY
1. WARNING! Seek assistance from another person with this task as the hand winch assembly is heavy.
2. Transfer the hand winch assembly (#12, #13) from its transport location by fi rstly removing the fi xings M12 x 35 hex head set screw (#2), M12 fl at washer (#6), M12 spring washer (#5) and M12 nut (#4) from hand winch support (#13). Retain the fi xings.
3. Move the hand winch assembly (#12, #13) to the outside of the left hand post (position H on the parts diagram) and secure with the retained fi xings, loosely.
4. Ensure that the cables are correctly located in the rollers prior to fully tightening fi xings.
ATTACH THE PUMP ASSEMBLY
1. WARNING! Seek assistance from another person with this task as the pump assembly is heavy.
2. Transfer the pump (#53) assembly from its transport location by fi rstly removing the fi xings, hex head screw M10 x 45 (#54) and M10 fl at washer (#15). Retain the fi xings.
3. Attach the pump (#53) assembly in position at the top, right hand side of frame (#43) and secure with the retained fi xings.
ATTACH THE HANDLE
1. Remove the locking fi xings hex head screw M8 x 20 (#62) and M8 fl at washer (#63) from the handle (#61) and retain.
2. Insert the handle into the pump handle holder and secure with the retained fi xings.
ATTACH THE PRESSURE GAUGE
NOTE: The pressure gauge and fittings are supplied pre-assembled.
1. Remove half nut M20 x 1.5 fi ne pitch (#52) from gauge fi tting (#51) and retain.
2. Insert gauge fi tting assembly through hole in top right side of frame at position A on the parts diagram.
3. Secure into place with half nut M20 x 1.5 fi ne pitch (#52).
ATTACH THE PUMP HOSE.
NOTE: The short hose A (#56) is pre-assembled to the pump (#53).
1. Remove the dust plug from the end of short hose (#56).
2. Attach hose to pressure gauge fi tting (#51) at position A on the parts diagram.
ATTACH THE OIL HOSE
NOTE: The oil hose B (#58) is pre-assembled to the ram (#46).
1. Remove the dust plug from the end of oil hose (#58).
2. Remove the dust plug from the oil fi ller nut (#70) and attach the oil hose, at position B on the parts diagram.
ATTACH THE RAM HOSE.
NOTE: The long hose C (#57) is pre-assembled to the ram (#46).
1. Remove the dust plug from the end of long hose (#57).
2. Remove the dust plug from the pressure gauge fi tting (fi g 1 #67), located on pump assembly (#53), and attach the hose at position C on the parts diagram.
ATTACH THE PINS
1. Turn the hand winch (#12) until the pin holes in the bed frame (#31) align with the corresponding holes in the frame (#43).
2. Insert the pins (#44) and secure in location with circlips (#25).

INSTALLATION

SECURE PRESS TO THE FLOOR
DO NOT attempt to move assembled press manually. When moving the press follow the instructions as detailed in Section 1.
1. Move the press to the mounting location, and spot mark through fi xing holes in base section (#1) onto the fl oor.
2. Check for any hidden wiring or cables, if needed change the location for the holes.
3. Temporarily move the press to the side.
4. Use a masonry drill bit to drill the four holes about 3” to 4” (75mm to 100mm) deep into the concrete or wood, as necessary.
5. Clean out the drilled holes.
6. Position the press and align the holes in the base section with the holes in the fl oor.
7. Use four concrete anchor bolts or lag bolts for wooden fl oors, (not included), to secure to the fl oor.
  WARNING! To prevent serious injury DO NOT use damaged equipment. If abnormal noise or vibration occurs have the problem corrected. Ensure the mounting surface is capable of withstanding the weight of the press and the workpieces.
BEFORE FIRST USE
1. Before operating the press, purge the hydraulic system in order to eliminate any air that may have built up during transit. Open the release valve and pump the handle several times and close the release valve. Should the system malfunction at any time, repeating this process may resolve the problem. ▲ DANGER! Models are purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always ensure the workpiece and press tools are secured on the table and will not fl ex or suddenly “give way” causing danger to operator or the component. Also ensure you have read and understood section 1 Safety Instructions.

OPERATION

TRANSIT PLUG
MPORTANT: The transit plug (fig 2) MUST be open for use. Only to be closed for transit.
1. To open the transit valve unscrew by turning counterclockwise.
SETTING THE BED FRAME HEIGHT
1. Turn the hand winch (#12) until the cables just takes the weight of the bed frame (#31).
2. Remove the circlips (#25) from the back of the pins (#44) and withdraw the pins, storing them in a secure location.
3. Use the hand winch (#12) to raise or lower the bed frame (#31) to the desired height.
4. Re-insert the pins (#44) and the circlips (#25).
5. Slacken off the hand winch (#12) so that the pins (#44) are taking the full weight of the bed frame (#31).
Check that the release valve on the hydraulic unit is fully closed and ready for operating.
Position the V blocks (#32) or press tools to be used onto the table and align beneath the ram. Place workpiece onto the table or V blocks and align beneath the ram as required.
NOTE: Care must be taken to ensure a V block does not fall from the press table. If necessary hold the configuration in position with
clamps (not supplied).
- WARNING! DO NOT apply off-center loads.
- WARNING! Monitor the pressure gauge during operation to ensure that the rated capacity of the press is not exceeded.
When the operation is complete turn the release valve anti-clockwise to release the pressure. The piston and the ram head will
retract automatically.
NOTE: Always keep the piston retracted after use to avoid corrosion.

MAINTENANCE

NOTE: Maintenance and repair must be carried out by qualified personnel. Contact your Sealey stockist for details.

Check all fittings are tight before each use.
Lubricate all moving parts at regular intervals.
Always keep the press clean, dry, and protect from harsh conditions.
Should you need to replace the oil ensure the piston is fully retracted. An excess of oil will render the press inoperative. Use only appropriate Sealey hydraulic jack oil. DO NOT use brake fluid. Contact your local Sealey stockist for details. Purge the system to remove any air.
Check your model parts information for spares.

IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN PRODUCT TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent. If the product is under guarantee please contact your stockist.

De-commissioning Product

Should the product become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the product and the oil according to local regulations.

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SEALEY YK759F.V3 75TONNE FLOOR TYPE HYDRAULIC PRESS User Manual

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