SEALEY 300TRQ 1000kg VERTICAL TRANSMISSION JACK WITH QUICK LIFT Instruction Manual
Instruction Manual
300/600/1000g VERTICAL TRANSMISSION JACK WITH QUICK LIFT MODEL NO: 300TRQ .V2, 600TRQ .V2, 1000TRQ .V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
SAFETY
INTRODUCTION
These transmission jacks feature Quick Lift to reduce the time and effort needed to get a saddle to the gearbox. Single foot pedal operation keeps hands free during the lifting process. Spring-loaded dead man’s safety release control reduces the risk of inadvertent lowering. A two-way hydraulic unit ensures that the saddle lowers at a controlled speed at all times, even without load. The saddle is reversible allowing a jack pad to be fitted to support items other than transmissions. Castors and side handle make the units easily maneuverable. Hydraulic units are larger than the economy models for improved performance and durability. Can be fitted with optional Adjustable Gearbox Support – check specification in the table.
SPECIFICATION
MODEL: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300TRQ.V2 . . . . . . . . . . . . . . . 600TRQ.V2 . . . . . . . . . . . . 1000TRQ.V2
Rated capacity:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300kg . . . . . . . . . . . . . . . . . . . . . . . . . . . 600kg . . . . . . . . . . . . . . . . . . . . . . . . . .1000kg
Ram extensions:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Minimum saddle height: . . . . . . . . . . . . . . . . . . . . . . . 1125mm . . . . . . . . . . . . . . . . . . . . . . . . . 1125mm . . . . . . . . . . . . . . . . . . . . . . . . .1140mm
Maximum saddle height: . . . . . . . . . . . . . . . . . . . . . . 1950mm . . . . . . . . . . . . . . . . . . . . . . . . .1950mm . . . . . . . . . . . . . . . . . . . . . . . . 1960mm
Base size:. . . . . . . . . . . . . . . . . . . . . . . . . . . 515mm x 550mm . . . . . . . . . . . . . . . . . .520mm x 550mm . . . . . . . . . . . . . . . . . 520mm x 550mm
Fixed/Adjustable Saddle: . . . . . . . . . . . . . . . . . . . . . . . . Fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixed
Pump Strokes to Maximum Height: . . . . . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Optional Accessories: Adjustable Saddle: . . . . . . . . . . . ADT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . ADT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . ADT5
ASSEMBLY
Unpack the product and check the contents. Should there be any damaged or missing parts contact your supplier immediately?
See attached Parts List
- Fix hydraulic unit to the 2 base legs with the 4 bolts and associated nuts and bolts (fig.2).
- Assemble the four wheels onto the base legs using the 4 nuts and washers (fig.2).
- Place the saddle on top of the hydraulic ram.
PRE-USE CHECKLIST
- IMPORTANT: Before EACH use, check jack is in sound working order. Use the following list to form a habitual pre-check procedure. Check unit for the following: Damage, distortion, leaning, worn or missing components.
THE FOLLOWING MUST ALSO BE CHECKED:
1 . . Saddle base 4 . . Stopper rings and cotter pins 7 . . Jack main frame |
2 . . Piston rod 5 . . All nuts and bolts 8 . . Foot pumps |
3 . . Cylinder/Hydraulic unit 6 . . All seals 9 . . Swivel castor wheels |
2. IMPORTANT: Before using the jack for the first time, purge the hydraulic circuit in order to eliminate any air, that may have accumulated in the system during transit, as follows:
- OPERATION
POSITIONING JACK BENEATH LOAD.
- Before use ensures the transmission weight and size does not exceed the capacity of the jack.
- Ensure the vehicle from which the gearbox is to be removed is correctly positioned, handbrake applied and raised to allow the transmission jack to be positioned correctly.
- Ensure there are no other persons around or under the vehicle.
- Ensure the saddle is in its lowest position and centrally positioned jack beneath vehicle transmission.
- Hold the handle to steady the jack and pump foot pedal (fi g.3.A) to raise the saddle.
- When the saddle is just beneath the transmission re-adjust alignment if necessary to centralize the saddle. Continue to pump the foot pedal (fi g.3.A) until the saddle locates on the transmission.
LOWERING THE LOAD.
TRANSPORTING THE LOAD.
WARNING! Ensure you have read, understood, and apply Section 1 Safety Instructions.
- Ensure the jack saddle is fully lowered and load is fixed in place before attempting to lift, or transport.
- Transport the load over level and solid ground, preferably concrete, and ensure the fl oor is swept clean beforehand.
- Be diligent in continually monitoring the load in transit. Keep all other persons at a safe distance.
▲ DANGER! DO NOT use on tarmacadam, or any soft surface as jack may sink or topple. Serious or fatal injury may result.
▲ DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE DISTANCE. DO NOT TRY TO HOLD OR STEADY JACK.
Note: this jack may be used with appropriate adaptors in order to handle such components as rear axle units and transfer cases that are within the weight limitations of the jack.
RE-INSTALLING A GEARBOX.
Reposition beneath vehicle and raise the load up, reversing the procedures outlined above.
MAINTENANCE
- When the jack is not in use, the saddle must be in the lowest position to minimize ram and piston corrosion.
- Keep the jack clean and wipe off any oil or grease. Lubricate all moving parts with acid-free oil.
- Before each use, follow the pre-check list to ensure components are in good working order. If any suspect item is found remove jack from service and take necessary action to remedy the problem.
DO NOT use the jack if you believe it has been subjected to an abnormal load or shock load. If in doubt contact your local service agent. - Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: All other maintenance and repair (including oil change) must only be undertaken by fully qualifi ed personnel. Contact your local authorised service agent. - To check and top-up the oil, remove oil plug. The oil level should be just below the oil plug hole – with the saddle in the lowest position.
WARNING! Only a good quality hydraulic jack oil, such as SEALEY HYDRAULIC JACK OIL should be used, DO NOT use brake fluid. DO NOT overfill as this will render the jack inoperative.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE JACK.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK. DO NOT RETURN JACKS TO US. Please telephone 01284 757500 to obtain address and ‘phone number of your local agent. If Jack is under guarantee please contact your Sealey stockist.
De-commissioning the Jack: Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the jack and the oil according to local regulations.
TROUBLESHOOTING
IMPORTANT! Although the following may identify a problem, we recommend the problem be resolved by an authorized service agent.
PROBLEM | CAUSE SOLUTION | SOLUTION |
Jack will not lift. | No hydraulic oil, or defective suction valve, or delivery valve. The release valve is open. |
Contact authorized service agent. Close release valve. |
Jack will only lift halfway. | Hydraulic oil low, or excess hydraulic oil. | Contact authorized service agent. |
The raised load will not hold. | Defective valves, or defective piston packing. | Contact authorized service agent. |
Poor lifting. | Defective plunger packing. | Contact authorized service agent. |
WARNING! The warnings, cautions and instructions referred to in this manual cannot cover all possible conditions and situations that may occur. It must be understood that common sense and caution are factors that cannot be built into this product but must be applied by the operator.
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling center and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
© Jack Sealey Limited
Original Language Version
300TRQ.V2 600TRQ.V2 1000TRQ.V2 Issue 4 (3,H,F) 19/11/21