Makita LS1018 Slide Compound Miter Saw Instruction Manual

Slide Compound Miter Saw Instruction manual

LS1018
LS1018L

1078416

1 000030 2 011380

3 011383 4 1078423

5 010230 6 010231

7 010297 8 001538

9 1078417 10 001540

11 010233 12 1078418

13 011337 14 1078419

15 011337 16 1078420

17 010431 18 010237

19 010257 20 010473

21 010399 22 010259

23 011338 24 010477

25 010241 26 010242

27 010244 28 010243

29 010562 30 1078431

31 011339 32 001549

33 015204 34 015206

35 010427 36 1078432

37 1078422 38 005232

39 1078424 40 1078425

41 1078426 42 001555

43 001556 44 001557

45 010404 46 010469

47 010563 48 001563

49 011411 50 010410

51 1078427 52 010253

53 1078428 54 1078429

55 001819 56 011342

57 011381 58 007834

59 010412

(Original Instructions)

Explanation of general view

1. Stopper pin
2. Bolts
3. Holder
4. Holder assembly
5. Screw
6. Blade guard
7. Kerf board
8. Saw blade
9. Blade teeth
10. Left bevel cut
11. Straight cut
12. Right bevel cut
13. Adjusting bolt
14. Turn base
15. Top surface of turn base
16. Periphery of blade
17. Guide fence
18. Stopper arm
19. Adjusting screw
20. Miter scale
21. Pointer
22. Lock lever
23. Grip
24. Lever
25. Arm
26. Bevel scale
27. Release button
28. Locking screw
29. Lock-off button
30. Switch trigger
31. Hole for padlock
32. Switch for laser
33. Screw holding the laser unit box
34. Dry cell
35. Socket wrench with hex wrench
on its other end
36. Wrench holder
37. Socket wrench
38. Blade case
39. Center cover
40. Hex bolt
41. Arrow
42. Shaft lock
43. Hex bolt (left-handed)
44. Outer flange
45. Ring
46. Inner flange
47. Spindle
48. Dust nozzle
49. Dust bag
50. Fastener
51. Support
52. Sliding fence
53. Clamping screw
54. Sub-fence R
55. Screws
56. Vise arm
57. Vise knob
58. Vise rod
59. Vise plate
60. Vise nut
61. 52/38° type crown molding
62. 45° type crown molding
63. 45° type cove molding
64. Inside corner
65. Outside corner
66. Vise
67. Spacer block
68. Aluminum extrusion
69. Horizontal vise (optional accessory)
70. Holes
71. Cut grooves with blade
72. Triangular rule
73. 0° adjusting bolt
74. Left 45° bevel angle adjusting bolt
75. Top surface of turn table
76. Right 45° bevel angle adjusting bolt
77. Screwdriver
78. Brush holder cap

SPECIFICATIONS

Model		LS1018	LS1018L
Blade diameter		255 – 260 mm
Hole diameter	Countries other than Europe	25.4 mm or 30 mm (country specific)
	European countries	30 mm
Max. kerf thickness of the saw blade		3.2 mm
Max. miter angle		Right 60°, Left 47°
Max. bevel angle		Right 45°, Left 45°
No load speed (RPM)		4,300 min^-1
Laser type		–	Red Laser 650 nm, Maximum output 1 mW < ( Laser Class 2M )
Dimensions (L x W x H)		825 mm x 536 mm x 633 mm
Net weight		21.5 kg
Safety class		/II

Due to our continuing program of research and development, the specifications herein are subject to change without notice.
Specifications may differ from country to country.
Weight according to EPTA-Procedure 01/2014

Max. Cutting capacities (H x W) with 260 mm in diameter

Miter angle	Bevel angle
Miter angle	45° (left)	0°	45° (right)
0°	50 mm x 310 mm	91 mm x 310 mm	31 mm x 310 mm
45°	50 mm x 220 mm	91 mm x 220 mm	31 mm x 220 mm
60° (right)	–	91 mm x 153 mm	–

Symbols END325-1

The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.

…………. Read instruction manual.

…………. DOUBLE INSULATION

……… To avoid injury from flying debris, keep holding the saw head down, after making cuts, until the blade has come to a complete stop.

When performing slide cut, first pull carriage fully and press down handle, then push carriage toward the guide fence.

…………… Do not place hand or fingers close to the blade.

………. Adjust sliding fences clear of blade and blade guard properly.

………. Always remove SUB-FENCE R when performing right bevel cuts. Failure to do so may cause serious injury to operator.

…… LASER RADIATION: Do not stare into beam. Direct laser beam may injure your eyes.

…………… Only for EU countries
Due to the presence of hazardous components in the equipment, used electrical and electronic equipment may have a negative impact on the environment and human health.
Do not dispose of electrical and electronic appliances with household waste!
In accordance with the European Directive on waste electrical and electronic equipment and its adaptation to national law, used electrical and electronic equipment should be collected separately and delivered to a separate collection point for municipal waste, operating in accordance with the environmental protection regulations.
This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment.

Intended use ENE006-1

The tool is intended for accurate straight and miter cutting in wood. With appropriate saw blades, aluminum can also be sawed.

Power supply ENF002-2

The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated and can, therefore, also be used from sockets without earth wire.

SAFETY WARNINGS

General power tool safety warnings

GEA010-2

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Safety instructions for mitre saws

ENB130-2

Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cutoff wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.
Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.
The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut “freehand” in any way. Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.
Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous. (Fig. 1)
Do not reach behind the fence with either hand closer than 100 mm from either side of the saw blade, to remove wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.
Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.
Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.
Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.
Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable.
Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the guarding system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.
Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces longer or wider than the mitre saw table can tip if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.
Do not use another person as a substitute for a table extension or as additional support. Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade.
The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.
Always use a clamp or a fixture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.
Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being thrown.
If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and disconnect the plug from the power source and/or remove the battery pack. Then work to free the jammed material. Continued sawing with a jammed workpiece could cause loss of control or damage to the mitre saw.
After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.
Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.
Only use the saw blade with the diameter that is marked on the tool or specified in the manual. Use of an incorrectly sized blade may affect the proper guarding of the blade or guard operation which could result in serious personal injury.
Only use the saw blades that are marked with a speed equal or higher than the speed marked on the tool.
Do not use the saw to cut other than wood, aluminum or similar materials.
(For European countries only)
Always use the blade which conforms to EN847-1.

Additional instructions

Make workshop kid proof with padlocks.
Never stand on the tool. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
Never leave the tool running unattended. Turn the power off. Do not leave tool until it comes to a complete stop.
Do not operate saw without guards in place. Check blade guard for proper closing before each use. Do not operate saw if blade guard does not move freely and close instantly. Never clamp or tie the blade guard into the open position.
Keep hands out of path of saw blade. Avoid contact with any coasting blade. It can still cause severe injury.
To reduce the risk of injury, return carriage to the full rear position after each crosscut operation.
Always secure all moving portions before carrying the tool.
Stopper pin which locks the cutter head down is for carrying and storage purposes only and not for any cutting operations.
Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately. Gum and wood pitch hardened on blades slows saw and increases potential for kickback. Keep blade clean by first removing it from tool, then cleaning it with gum and pitch remover, hot water or kerosene. Never use gasoline to clean blade.
While making a slide cut, KICKBACK can occur. KICKBACK occurs when the blade binds in the workpiece during a cutting operation and the saw blade is driven rapidly towards the operator. Loss of control and serious personal injury can result. If blade begins to bind during a cutting operation, do not continue to cut and release switch immediately.
Use only flanges specified for this tool.
Be careful not to damage the arbor, flanges (especially the installing surface) or bolt. Damage to these parts could result in blade breakage.
Make sure that the turn base is properly secured so it will not move during operation. Use the holes in the base to fasten the saw to a stable work platform or bench. NEVER use tool where operator positioning would be awkward.
Make sure the shaft lock is released before the switch is turned on.
Be sure that the blade does not contact the turn base in the lowest position.
Hold the handle firmly. Be aware that the saw moves up or down slightly during start-up and stopping.
Make sure the blade is not contacting the workpiece before the switch is turned on.
Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
Stop operation immediately if you notice anything abnormal.
Do not attempt to lock the trigger in the “ON” position.
Always use accessories recommended in this manual. Use of improper accessories such as abrasive wheels may cause an injury.
Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

Additional safety rules for the laser

LASER RADIATION, DO NOT STARE INTO THE BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS 2M LASER PRODUCT.

SAVE THESE INSTRUCTIONS.

WARNING:
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

INSTALLATION

Bench mounting (Fig. 2)

When the tool is shipped, the handle is locked in the lowered position by the stopper pin. Release the stopper pin by simultaneously applying a slight downward pressure on the handle and pulling the stopper pin. (Fig. 3)
This tool should be bolted with four bolts to a level and stable surface using the bolt holes provided in the tool’s base. This will help prevent tipping and possible injury.

Installing the holders and holder assemblies

NOTE:

In some countries, the holders and holder assemblies may not be included in the tool package as standard accessory. (Fig. 4)

The holders and the holder assemblies support workpieces horizontally.
Install the holders and the holder assemblies on both side as shown in the figure.
Then tighten the screws firmly to secure the holders and the holder assemblies.

FUNCTIONAL DESCRIPTION

WARNING:

Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. Failure to switch off and unplug the tool may result in serious personal injury from accidental start-up.

Blade guard (Fig. 5)

When lowering the handle, the blade guard rises automatically. The blade guard returns to its original position when the cut is completed and the handle is raised.

WARNING:

Never defeat or remove the blade guard or the spring which attaches to the guard. An exposed blade as a result of defeated guarding may result in serious personal injury during operation.

In the interest of your personal safety, always maintain the blade guard in good condition. Any irregular operation of the blade guard should be corrected immediately. Check to assure spring loaded return action of guard.

WARNING:

Never use the tool if the blade guard or spring are damaged, faulty or removed. Operation of the tool with a damaged, faulty or removed guard may result in serious personal injury.

If the see-through blade guard becomes dirty, or sawdust adheres to it in such a way that the blade and/or workpiece is no longer easily visible, unplug the saw and clean the guard carefully with a damp cloth. Do not use solvents or any petroleum-based cleaners on the plastic guard because this may cause damage to the guard.
If the blade guard becomes dirty and needs to be cleaned for proper operation follow the steps below:

With the tool switched off and unplugged, use the supplied socket wrench to loosen the hex bolt holding the center cover. Loosen the hex bolt by turning it counterclockwise and raise the blade guard and center cover. (Fig. 6)
With the blade guard so positioned, cleaning can be more completely and efficiently accomplished. When cleaning is complete reverse procedure above and secure bolt. Do not remove spring holding blade guard. If guard becomes damaged through age or UV light exposure, contact a Makita service center for a new guard. DO NOT DEFEAT OR REMOVE GUARD.

Positioning kerf board (Fig. 7 & 8)

This tool is provided with the kerf boards in the turn base to minimize tearing on the exit side of a cut. The kerf boards are factory adjusted so that the saw blade does not contact the kerf boards. Before use, adjust the kerf boards as follows:
First, unplug the tool. Loosen all the screws (3 each on left and right) securing the kerf boards. Re-tighten them only to the extent that the kerf boards can still be easily moved by hand. Lower the handle fully and push in the stopper pin to lock the handle in the lowered position. Loosen the screw which secures the slide poles. Pull the carriage toward you fully. Adjust the kerf boards so that the kerf boards just contact the sides of the blade teeth. Tighten the front screws (do not tighten firmly). Push the carriage toward the guide fence fully and adjust the kerf boards so that the kerf boards just contact the sides of blade teeth. Tighten the rear screws (do not tighten firmly).
After adjusting the kerf boards, release the stopper pin and raise the handle. Then tighten all the screws securely.

NOTICE:

After setting the bevel angle ensure that the kerf boards are adjusted properly. Correct adjustment of the kerf boards will help provide proper support of the workpiece minimizing workpiece tear out.

Maintaining maximum cutting capacity
This tool is factory adjusted to provide the maximum cutting capacity for a 255 mm saw blade.
Unplug the tool before any adjustment is attempted.
When installing a new blade, always check the lower limit position of the blade and if necessary, adjust it as follows:
(Fig. 9 & 10)
First, unplug the tool. Push the carriage toward the guide fence fully and lower the handle completely. Use the hex. wrench to turn the adjusting bolt until the periphery of the blade extends slightly below the top surface of the turn base at the point where the front face of the guide fence meets the top surface of the turn base.
With the tool unplugged, rotate the blade by hand while holding the handle all the way down to be sure that the blade does not contact any part of the lower base. Readjust slightly, if necessary.

WARNING:

After installing a new blade and with the tool unplugged, always be sure that the blade does not contact any part of the lower base when the handle is lowered completely. If a blade makes contact with the base it may cause kickback and result in serious personal injury.

Stopper arm (Fig. 11)

The lower limit position of the blade can be easily adjusted with the stopper arm. To adjust it, move the stopper arm in the direction of the arrow as shown in the figure. Adjust the adjusting screw so that the blade stops at the desired position when lowering the handle fully.

Adjusting the miter angle (Fig. 12)

Loosen the grip by turning counterclockwise. Turn the turn base while pressing down the lock lever. When you have moved the grip to the position where the pointer points to the desired angle on the miter scale, securely tighten the grip clockwise.

CAUTION:

After changing the miter angle, always secure the turn base by tightening the grip firmly.

NOTICE:

When turning the turn base, be sure to raise the handle fully.

Adjusting the bevel angle (Fig. 13)

To adjust the bevel angle, loosen the lever at the rear of the tool counterclockwise. Unlock the arm by pushing the handle somewhat strongly in the direction that you intend to tilt the saw blade.

NOTE:

Lever can be adjusted to a different lever angle by removing the screw holding the lever and securing the lever at a desired angle. (Fig. 14)

Tilt the saw blade until the pointer points to the desired angle on the bevel scale. Then tighten the lever clockwise firmly to secure the arm. (Fig. 15)
When tilting the carriage to the right, tilt the carriage to the left slightly after loosening the lever and press the releasing button. With the releasing button being pressed, tilt the carriage to the right. (Fig. 16)
Tilt the saw blade until the pointer points to the desired angle on the bevel scale. Then tighten the lever clockwise firmly to secure the arm.

When changing bevel angles, be sure to position the kerf boards appropriately as explained in the “Positioning kerf boards” section.

CAUTION:

After changing the bevel angle, always secure the arm by tightening the lever clockwise.

NOTICE:

When tilting the saw blade be sure the handle is fully raised.
When changing bevel angles, be sure to position the kerf boards appropriately as explained in the “Positioning kerf boards” section.

Slide lock adjustment (Fig. 17)

To lock the slide pole, turn the locking screw clockwise.

Switch action (Fig. 18)

To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, press in the lock-off button and pull the switch trigger. Release the switch trigger to stop.

WARNING:

Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released. Do not pull the switch trigger hard without pressing in the lock-off button. This can cause switch breakage. Operating a tool with a switch that does not actuate properly can lead to loss of control and serious personal injury.

A hole is provided in the switch trigger for insertion of padlock to lock the tool off.

WARNING:

Do not use a lock with a shank or cable any smaller than 6.35 mm in diameter. A smaller shank or cable may not properly lock the tool in the off position and unintentional operation may occur resulting in serious personal injury.
NEVER use tool without a fully operative switch trigger. Any tool with an inoperative switch is HIGHLY DANGEROUS and must be repaired before further usage or serious personal injury may occur.
For your safety, this tool is equipped with a lock-off button which prevents the tool from unintended starting. NEVER use the tool if it runs when you simply pull the switch trigger without pressing the lock-off button. A switch in need of repair may result in unintentional operation and serious personal injury. Return tool to a Makita service center for proper repairs BEFORE further usage.
NEVER defeat the lock-off button by taping down or some other means. A switch with a defeated lock-off button may result in unintentional operation and serious personal injury.

Electronic function

Soft start feature
This function allows the smooth start-up of the tool by limiting the start-up torque.

Laser beam action

For model LS1018L only

NOTE:

Before the first use, install two AA dry cells in the cell box. Refer to the section titled “Replacing the dry cells for laser unit” for the installment.

CAUTION:

When not in use, be sure to turn off the laser. (Fig. 19)

CAUTION:

Never look into the laser beam. Direct laser beam may injure your eyes.
LASER RADIATION, DO NOT STARE INTO THE BEAM, CLASS 2 LASER PRODUCT.
Before shifting the laser line or performing maintenance adjustment, be sure to unplug the tool.

To turn on the laser beam, press the upper position (I) of the switch. To turn off the laser beam, press the lower position (0) of the switch.
Laser line can be shifted to either the left or right side of the saw blade by loosening the screw holding the laser unit box and shifting it in the desired direction. After shifting, be sure to tighten the screw. (Fig. 20)
Laser line is factory adjusted so that it is positioned within 1 mm from the side surface of the blade (cutting position).

NOTE:

When laser line appears dim and hard to see because of direct sunlight, relocate the work area to a place where there is less direct sunlight.

Replacing the dry cells for laser unit (Fig. 21 & 22)

Remove the lid for the dry cells for laser unit by sliding while pressing it. Take out the old dry cells and put the new ones as shown in the figure. After replacing, return the lid to cover it.

Cleaning of the lens for the laser light

If the lens for the laser light becomes dirty, or sawdust adheres to it in such a way that the laser line is no longer easily visible, unplug the saw and remove and clean the lens for the laser light carefully with a damp, soft cloth. Do not use solvents or any petroleum-based cleaners on the lens.

NOTE:

When laser line is dim and almost or entirely invisible because of the direct sunlight in the indoor or outdoor window-by work, relocate the work area to a place not exposed to the direct sunlight.

ASSEMBLY

WARNING:

Always be sure that the tool is switched off and unplugged before working on the tool. Failure to switch off and unplug the tool may result in serious personal injury.

Storage of socket wrench with hex wrench on its other end (Fig. 23)

The socket wrench is stored as shown in the figure. When the socket wrench is needed it can be pulled out of the wrench holder.
After using the socket wrench it can be stored by returning it to the wrench holder.

Installing or removing saw blade

WARNING:

Always be sure that the tool is switched off and unplugged before installing or removing the blade. Accidental start up of the tool may result in serious personal injury.
Use only the Makita socket wrench provided to install or remove the blade. Failure to use the wrench may result in overtightening or insufficient tightening of the hex bolt and serious personal injury. (Fig. 24)

Lock the handle in the raised position by pushing in the stopper pin. (Fig. 25)
To remove the blade, use the socket wrench to loosen the hex bolt holding the center cover by turning it counterclockwise. Raise the blade guard and center cover.

WARNING:

Do not remove any screw other than the hex bolt illustrated. If you mistakenly remove another screw and the blade guard comes off, make sure to reassemble the blade guard.

Press the shaft lock to lock the spindle and use the socket wrench to loosen the hex bolt clockwise. Then remove the hex bolt, outer flange and blade. (Fig. 26)

NOTE:

If the inner flange is removed be sure to install it on the spindle with its protrusion facing away from the blade. If the flange is installed incorrectly the flange will rub against the machine.

WARNING:

Before mounting the blade onto the spindle, always be sure that the correct ring for the blade’s arbor hole you intend to use is installed between the inner and the outer flanges. Use of the incorrect arbor hole ring may result in the improper mounting of the blade causing blade movement and severe vibration resulting in possible loss of control during operation and in serious personal injury. (Fig. 27)

To install the blade, mount it carefully onto the spindle, making sure that the direction of the arrow on the surface of the blade matches the direction of the arrow on the blade case.
Install the outer flange and hex bolt, and then use the socket wrench to tighten the hex bolt (left-handed) securely counterclockwise while pressing the shaft lock. (Fig. 28 & 29)
Return the blade guard and center cover to its original position. Then tighten the hex bolt clockwise to secure the center cover. Release the handle from the raised position by pulling the stopper pin. Lower the handle to make sure that the blade guard moves properly. Make sure the shaft lock has released spindle before making cut.

Connecting a vacuum cleaner

When you wish to perform clean cutting operation, connect a Makita vacuum cleaner. (Fig. 30)

Dust bag (Fig. 31)

The use of the dust bag makes cutting operations cleaner and dust collection easier. To attach the dust bag, fit it onto the dust nozzle.
When the dust bag is about half full, remove the dust bag from the tool and pull the fastener out. Empty the dust bag of its contents, tapping it lightly so as to remove particles adhering to the insides which might hamper further collection.

Securing workpiece

WARNING:

It is extremely important to always secure the workpiece correctly with the proper type of vise or crown molding stoppers. Failure to do so may result in serious personal injury and cause damage to the tool and/or the workpiece.
After a cutting operation do not raise the blade until it has come to a complete stop. The raising of a coasting blade may result in serious personal injury and damage to the workpiece.
When cutting a workpiece that is longer than the support base of the saw, the material should be supported the entire length beyond the support base and at the same height to keep the material level. Proper workpiece support will help avoid blade pinch and possible kickback which may result in serious personal injury. Do not rely solely on the vertical vise and/or horizontal vise to secure the workpiece. Thin material tends to sag. Support workpiece over its entire length to avoid blade pinch and possible KICKBACK. (Fig. 32)

Guide fence (SLIDING FENCE) adjustment (Fig. 33)

WARNING:

Before operating the tool, make sure that the sliding fence is secured firmly.
Before bevel-cutting, make sure that no part of the tool, especially the blade, contacts the fence when fully lowering and raising the handle in any position and while moving the carriage through its full range of travel. If the tool or blade makes contact with the fence this may result in kickback or unexpected movement of the material and serious personal injury.

CAUTION:

When performing bevel cuts, slide the sliding fence to the left and secure it as shown in the figure. Otherwise, it will contact the blade or a part of the tool, causing possible serious injury to the operator. (Fig. 34)

This tool is equipped with the sliding fence which should ordinarily be positioned as shown in the figure.
However, when performing left bevel cuts, set it to the left position as shown in the figure if the tool head contacts it. When bevel-cutting operations are complete, don’t forget to return the sliding fence to the original position and secure it by firmly tightening the clamping screw.

Sub-fence R

WARNING:

Before operating the tool, make sure that the sub-fence R is secured firmly.
Before performing right bevel cuts, remove the sub-fence R. It will contact the blade or a part of the tool, causing possible serious injury to the operator. (Fig. 35)

The sub-fence R can be removed from the right side of the guide fence. To remove the sub-fence R, loosen the screw which secures the sub-fence R and pull it out. Follow the removal procedure in reverse to install it. When bevel-cutting operations are complete, don’t forget to return the sub-fence R to the original position and secure it by firmly tightening the clamping screw.

Vertical vise (Fig. 36)

The vertical vise can be installed on either the left or right side of the guide fence. Insert the vise rod into the hole in the guide fence and tighten the screw on the back of the guide fence to secure the vise rod.
Position the vise arm according to the thickness and shape of the workpiece and secure the vise arm by tightening the screw. If the screw to secure the vise arm contacts the guide fence, install the screw on the opposite side of vise arm. Make sure that no part of the tool contacts the vise when lowering the handle fully and pulling or pushing the carriage all the way. If some part contacts the vise, re-position the vise.
Press the workpiece flat against the guide fence and the turn base. Position the workpiece at the desired cutting position and secure it firmly by tightening the vise knob.

WARNING:

The workpiece must be secured firmly against the turn base and guide fence with the vise during all operations. If the workpiece is not properly secured against the fence the material may move during the cutting operation causing possible damage to the blade, causing the material to be thrown and loss of control resulting in serious personal injury.

Horizontal vise (optional accessory) (Fig. 37)

The horizontal vise can be installed in two positions on either the left or right side of the base. When performing 10° or greater miter cuts, install the horizontal vise on the side opposite the direction in which the turn base is to be turned. (Fig. 38)
By flipping the vise nut counterclockwise, the vise is released, and rapidly moves in and out. To grip the workpiece, push the vise knob forward until the vise plate contacts the workpiece and flip the vise nut clockwise. Then turn the vise knob clockwise to secure the workpiece.
The maximum width of workpiece which can be secured by the horizontal vise is 215 mm.
When installing the horizontal vise on the right side of the base, also use the sub-fence R to secure the workpiece more firmly. Refer to the “Sub-fence R” section described on previously for installing the sub-fence R.

WARNING:

Always rotate the vise nut clockwise until the workpiece is properly secured. If the workpiece is not properly secured the material may move during the cutting operation causing possible damage to the blade, causing the material to be thrown and loss of control resulting in serious personal injury.
When cutting a thin workpiece, such as base boards, against the fence, always use the horizontal vise.

OPERATION

NOTICE:

Before use, be sure to release the handle from the lowered position by pulling the stopper pin.
Do not apply excessive pressure on the handle when cutting. Too much force may result in overload of the motor and/or decreased cutting efficiency. Push down handle with only as much force as is necessary for smooth cutting and without significant decrease in blade speed.
Gently press down the handle to perform the cut. If the handle is pressed down with force or if lateral force is applied, the blade will vibrate and leave a mark (saw mark) in the workpiece and the precision of the cut will be impaired.
During a slide cut, gently push the carriage toward the guide fence without stopping. If the carriage movement is stopped during the cut, a mark will be left in the workpiece and the precision of the cut will be impaired.

WARNING:

Make sure the blade is not contacting the workpiece, etc. before the switch is turned on. Turning the tool on with the blade in contact with the workpiece may result in kickback and serious personal injury.

CAUTION:

Do not release the saw head uncontrolled from the fully down position. Uncontrolled saw head may hit you and it will result in personal injury.

1. Press cutting (cutting small workpieces) (Fig. 39)

Workpieces up to 91 mm high and 70 mm wide can be cut in the following manner.
Push the carriage toward the guide fence fully and tighten the locking screw clockwise to secure the carriage. Secure the workpiece correctly with the proper type of vise. Switch on the tool without the blade making any contact and wait until the blade attains full speed before lowering. Then gently lower the handle to the fully lowered position to cut the workpiece. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

WARNING:

Firmly tighten the knob clockwise so that the carriage will not move during operation. Insufficient tightening of the knob may cause possible kickback which may result in serious personal injury.

2. Slide (push) cutting (cutting wide workpieces) (Fig. 40)

Loosen the locking screw counterclockwise so that the carriage can slide freely. Secure the workpiece with the proper type of vise. Pull the carriage toward you fully. Switch on the tool without the blade making any contact and wait until the blade attains full speed. Press the handle down and PUSH THE CARRIAGE TOWARD THE GUIDE FENCE AND THROUGH THE WORKPIECE. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

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