Makita UT2204 Power Mixer Instruction Manual

Power Mixer
INSTRUCTION MANUAL

SPECIFICATIONS

Model: UT2204-1
No-load speed 550 min
Maximum mixing blade diameter 220 mm
Overall length 929 mm
Net weight 2.7 kg
Safety class /II
  • Due to our continuing program of research and development, the specifications herein are subject to change without notice.
  • Specifications may differ from country to country.
  • Weight according to EPTA-Procedure 01/2014

Symbols
The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use.

Read the instruction manual.
DOUBLE INSULATION
Only for EU countries Due to the presence of hazardous components in the equipment, used electrical and electronic equipment may have a negative impact on the environment and human health. Do not dispose of electrical and electronic appliances with household waste! In accordance with the European Directive on waste electrical and electronic equipment and its adaptation to national law, used electrical and electronic equipment should be collected separately and delivered to a separate collection point for municipal waste, operating in accordance with the environmental protection regulations. This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment.

Intended use
The tool is intended for mixing wall materials, etc. (except flammable materials).
Power supply
The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on a single-phase AC supply. They are double-insulated and can, therefore, also be used from sockets without earth wire.

SAFETY WARNINGS

General power tool safety warnings
WARNING: Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  1. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
  2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
  6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.
  7. Use of power supply via an RCD with a rated residual current of 30 mA or less is always recommended.
  8. Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.
  9. Do not touch the power plug with wet hands.
  10. If the cord is damaged, have it replaced by the manufacturer or his agent in order to avoid a safety hazard.

Personal safety

  1. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
  3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
  4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
  7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
  8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
  9. Always wear protective goggles to protect your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA, EN 166 in Europe, or AS/NZS 1336 in Australia/New Zealand. In Australia/New Zealand, it is legally required to wear a face shield to protect your face, too.
    It is an employer’s responsibility to enforce the use of appropriate safety protective equipment by the tool operators and by other persons in the immediate working area.

Power tool use and care

  1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  8. Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpectsituations.
  9. When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.

Service

  1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  2. Follow instructions for lubricating and changing accessories.
Mixer safety warnings
  1. Hold the tool with both hands at the intended handles. Loss of control can cause personal injury.
  2. Ensure sufficient ventilation when mixing flammable materials to avoid a hazardous atmosphere. Developing vapor may be inhaled or ignited by the sparks the power tool produces.
  3. Do not mix food. Power tools and their accessories are not designed for processing food.
  4. Keep the cord away from the working area. The cord may be entangled by the mixer blade.
  5. Ensure that the mixing container is placed in a firm and secure position. A container that is not properly secured may move unexpectedly.
  6. Ensure that no liquid splashes against the housing of the power tool. The liquid that has penetrated the power tool can cause damage and lead to electric shock.
  7. Follow the instructions and warnings for the material to be mixed. Material to be mixed may be harmful.
  8. If the power tool falls into the material to be mixed, unplug the tool immediately and have the power tool checked by a qualified repair person. Reaching into the bucket with the tool still plugged in can lead to electric shock.
  9. Do not reach into the mixing container with your hands or insert any other objects into it while mixing. Contact with the mixer blade may lead to serious personal injury.
  10. Start-up and run down the tool in the mixing container only. The mixer blade may bend or spin in an uncontrolled manner.
  11. Ensure that no liquid splashes against the housing of the power tool. The liquid that has penetrated the power tool can cause damage to the tool.
  12. Use auxiliary handles, if supplied with the tool. Loss of control may cause personal injury.
  13. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  14. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
  15. Hold the tool firmly.
  16. Keep hands away from rotating parts.
  17. Do not leave the tool running. Operate the tool only when you are holding it.
  18. Some materials contain chemicals that may be toxic. Take caution to prevent dust inhalation and skin contact. Follow safety warnings by the supplier of the material.
  19. When performing the mixing operation, place the mixing container on a flat and stable surface.

SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and unplugged before adjusting or checking the function on the tool.

Switch action

CAUTION: Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

for European countries
► Fig.1: 1. Switch trigger
To start the tool, simply pull the switch trigger. Release the switch trigger to stop.
for other than European countries
► Fig.2: 1. Lock button 2. Switch trigger
To start the tool, simply pull the switch trigger. Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then push the lock button.
To stop the tool from the locked position, pull the switch trigger fully, then release it.

Indicator lamp

► Fig.3: 1. Indicator lamp
The green power-ON indicator lamp lights up when the tool is plugged to the mains. If the indicator lamp is lit but the tool does not start even if the tool is switched ON, the carbon brushes may be worn out, or the motor or the switch may be defective. If the indicator lamp does not light up, the main cord or the indicator lamp may be defective. When the main cord is defective, the tool neither starts nor lights the indicator lamp. When the indicator lamp is defective, the tool starts without the indicator lamp lights up.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

Installing the shaft
  1. Tighten the shaft into the shaft holder till the hex nut contacts with the shaft holder.
    ► Fig.4: 1. Hex nut 2. Shaft 3. Shaft holder
  2. Hold the notch in the shaft holder with wrench 19 so that it cannot revolve. With the notch held so, tightenthe hex nut with another wrench 19 in the direction of arrow.
    ► Fig.5: 1. Wrench 19 2. Notch 3. Wrench 19

Installing the mixing blade

► Fig.6: 1. Mixing blade
► Fig.7: 1. Hex bolt 2. Shaft 3. Flat surface

Insert the mixing blade into the shaft and secure it with the hex bolt. At this time, position it so that the top end of the hex bolt always fits to the flat surface on the shaft and tighten the hex bolt with the provided wrench. When installing the mixing blades at two different positions (which is applicable only to the mixing blades allowed to do so), mount and secure the two mixing blades on the flat part of the shaft with the hex bolts so that the same surface of blades faces each other as shown in the figure.
► Fig.8: 1. Mixing blade 2. Shaft
► Fig.9: 1. Hex bolt 2. Shaft 3. Flat surface

OPERATION

  • Do not mix flammable materials or operate the tool around flammable materials such as paint with thinner used as solvent. Failure to do so may cause an injury.
  1. Hold the rear handle of the tool with one hand and the grip with the other hand firmly, place the mixing blade under material fully and turn on the tool after making sure work site safety.
  2. Move the mixing blade up and down during the mixing operation so that whole part of material can be mixed.
  3. When finishing mixing, turn off the tool, make sure that the mixing blade has come to a complete stop, and then pull it out of the mixing container.

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

Replacing filter

► Fig.10: 1. Filter 2. Cover 3. Screwdriver
Replace the filter regularly as the cooling efficiency of the tool is reduced due to built-up dust or particles in the filter.
Insert the slotted bit screwdriver and the like between the tool and the cover as shown in the figure. Lift it up dust like using a shovel and remove the cover. Replace the filter in the cover with a new one. Reinstall the cover on the tool.

Replacing carbon brushes

► Fig.11: 1. Limit mark
Check the carbon brushes regularly. Replace them when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.

  1. Use a screwdriver to remove the brush holder caps.
  2. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
    ► Fig.12: 1. Brush holder cap
    To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

  • Mixing blade
Type Maximum diameter Twin possible
Mixing blade 175 175 mm Possible
Mixing blade 190 190 mm Possible
Mixing blade 220 220 mm
Mixing blade 135 135 mm
Mixing blade 183 183 mm Possible
Mixing blade 201 201 mm Possible
  • Shaft

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
www.makita.com
884659C376
EN, ZHCN, ID, MS,
VI, TH
20211006