Makita TD022D Cordless Impact Driver Instruction Manual

makita TD022D Cordless Impact Driver

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heavi-est combination, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

Symbols

The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use.

• Read instruction manual.
• Only for EU countries
  Due to the presence of hazardous com-ponents in the equipment, waste electrical and electronic equipment, accumulators and batteries may have a negative impact on the environment and human health. Do not dispose of electrical and electronic appliances or batteries with household waste!
  In accordance with the European Directive on waste electrical and electronic equip-ment and on accumulators and batteries and waste accumulators and batteries, as well as their adaptation to national law, waste electrical equipment, batteries and accumulators should be stored separately and delivered to a separate collection point for municipal waste, operating in accor-dance with the regulations on environmen-tal protection.
  This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment.

Intended use

The tool is intended for screw driving in wood, metal and plastic.

SAFETY WARNINGS

General power tool safety warnings

WARNING: Read all safety warnings, instruc-tions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmo-spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-ditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
7.  Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.

Personal safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or med-ication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
9. Always wear protective goggles to protect your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA, EN 166 in Europe, or AS/NZS 1336 in Australia/New Zealand. In Australia/New Zealand, it is legally required to wear a face shield to protect your face, too.

It is an employer’s responsibility to enforce the use of appropriate safety protective equip-ments by the tool operators and by other per-sons in the immediate working area.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjust-ments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil-dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If dam-aged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, tak-ing into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work gloves which may be entangled. The entangle-ment of cloth work gloves in the moving parts may result in personal injury.

Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically desig-nated battery packs. Use of any other battery packs may create a risk of injury and fire.
3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If con-tact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
5. Do not use a battery pack or tool that is dam-aged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperatures above 130 °C may cause an explosion.
7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
3. Follow instruction for lubricating and chang-ing accessories.

Cordless impact driver safety warnings

1. Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wir-ing. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
2. Always be sure you have a firm footing.
   Be sure no one is below when using the tool in high locations.
3. Hold the tool firmly.
4. Wear ear protectors.
5. Do not touch the bit or the workpiece immedi-ately after operation. They may be extremely hot and could burn your skin.
6. Keep hands away from rotating parts.
7. Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
8. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wir-ing. Cutting accessory contacting a
   1. “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
9. Make sure there are no electrical cables, water pipes, gas pipes etc. that could cause a hazard if damaged by use of the tool.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Important safety instructions for battery cartridge

1. Before using the battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.
3. If the operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
   1. Do not touch the terminals with any conductive material.
   2. Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
   3. Do not expose battery cartridge to water or rain.
      A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
6. Do not store and use the tool and battery car-tridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8. Do not nail, cut, crush, throw, drop the battery cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation require-ments.
    For commercial transports e.g. by third parties, forwarding agents, special requirement on pack-aging and labeling must be observed.
    For preparation of the item being shipped, consult-ing an expert for hazardous material is required. Please also observe possibly more detailed national regulations.
    Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
11. When disposing the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.
12. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, exces-sive heat, explosion, or leak of electrolyte.
13. If the tool is not used for a long period of time, the battery must be removed from the tool.
14. During and after use, the battery cartridge may take on heat which can cause burns or low temperature burns. Pay attention to the han-dling of hot battery cartridges.
15. Do not touch the terminal of the tool imme-diately after use as it may get hot enough to cause burns.
16. Do not allow chips, dust, or soil stuck into the terminals, holes, and grooves of the battery cartridge. It may result in poor performance or breakdown of the tool or battery cartridge.
17. Unless the tool supports the use near
    high-voltage electrical power lines, do not use the battery cartridge near high-voltage electri-cal power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.
18. Keep the battery away from children.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery car-tridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tem-perature at 10 °C – 40 °C (50 °F – 104 °F). Let
   1. hot battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove it from the tool or the charger.

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

• CAUTION: Always switch off the tool before installing or removing of the battery cartridge.
• CAUTION: Hold the tool and the battery car-tridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

Fig.1: 1. Button 2. Battery cartridge
To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place.

• CAUTION: Always insert it until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
• CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Battery protection system

The tool is equipped with a battery protection system. This system automatically cuts off power to the motor to extend battery life.
The tool will automatically stop during operation if
the tool and/or battery are placed under the following condition:

Low battery voltage
The remaining battery capacity is too low and the tool will not operate. If you turn the tool on, the motor runs again but stops soon. In this situation, remove and recharge the battery.

Lock lever

• CAUTION: When not operating the tool, always set the lock lever in the locked position .

Fig.2: 1. Lock lever 2. Switch

When the lock lever is in the locked position, the switch cannot be actuated.
When the lock lever is in the unlocked position, the switch can be actuated.

Switch action

• CAUTION: Before installing the battery car-tridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
• CAUTION: Always check the direction of rotation before operation.
• NOTICE: Change the direction only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.

To start the tool, first move the lock lever to the unlocked position to release the switch.

Fig.3: 1. Lock lever 2. Switch

And then turn the switch to A side for clockwise rotation or to B side for counterclockwise rotation.
Tool speed is increased by increasing rotation angle on the switch. Release the switch to stop.

Fig.4: 1. Switch

Lighting up the front lamp

• CAUTION: Do not look in the light or see the source of light directly.

To turn on the lamp only, first move the lock lever to the unlocked position . And then rotate the switch to the A or B side a little.
Release the switch to turn off the lamp.

Fig.5: 1. Lamp 2. Lock lever 3. Switch

NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing driver bit/socket bit

Fig.6

Use only driver bit/socket bit that has inserting portion shown in the figure. Do not use any other driver bit/socket bit.

For tool with shallow driver bit hole

For tool with deep driver bit hole

Procedure 1

Fig.7: 1. Driver bit 2. Sleeve

To install the driver bit, pull the sleeve in the direction of the arrow and insert the driver bit into the sleeve as far as it will go.
Then release the sleeve to secure the driver bit.
Procedure 2
In addition to Procedure 1, insert the bit-piece into the sleeve with its pointed end facing in.

Fig.8: 1. Driver bit 2. Bit-piece 3. Sleeve

To remove the driver bit, pull the sleeve in the direction of the arrow and pull the driver bit out.

• NOTE: If the driver bit is not inserted deep enough into the sleeve, the sleeve will not return to its original position and the driver bit will not be secured. In this case, try re-inserting the bit according to the instruc-tions above.
• NOTE: After inserting the driver bit, make sure that it is firmly secured. If it comes out, do not use it.

OPERATION

CAUTION: When bending the tool to use in the pistol shape or straightening to use in the straight shape, do not hold the bendable part of the tool. Failure to do so may cause your hand and fingers to be pinched and injured by this part.

Fig.9: 1. Straight shape 2. Pistol shape

The tool can be used in two ways; a straight shape and a pistol shape which are selectable according to the conditions of workplace and screwdriving.
The proper fastening torque may differ depending upon the kind or size of the screw/bolt, the material of the workpiece to be fastened, etc. The relation between fas-tening torque and fastening time is shown in the figures.

Standard bolt

1. Fastening time (second) 2. Fastening torque
3. Proper fastening torque corresponding to each bolt diameter

High tensile bolt

1. Fastening time (second) 2. Fastening torque
3. Proper fastening torque corresponding to each bolt diameter Hold the tool firmly and place the point of the driver bit in the screw head. Apply forward pressure to the tool to the extent that the bit will not slip off the screw and turn the tool on to start operation.

• NOTICE: If you use a spare battery to continue the operation, rest the tool at least 15 min.
• NOTE: Use the proper bit for the head of the screw/bolt that you wish to use.
• NOTE: When fastening M5 or smaller screw, carefully adjust rotation angle on the switch so that the screw is not damaged.
• NOTE: Hold the tool pointed straight at the screw.
• NOTE: If the impact force is too strong or you tighten the screw for a time longer than shown in the figures, the screw or the point of the driver bit may be over-stressed, stripped, damaged, etc. Before starting your job, always perform a test operation to determine the proper fastening time for your screw.

The fastening torque is affected by a wide variety of factors including the following. After fastening, always check the torque with a torque wrench.

1. When the battery cartridge is discharged almost completely, voltage will drop and the fastening torque will be reduced.
   Driver bit or socket bit
2. Failure to use the correct size driver bit or socket bit will cause a reduction in the fastening torque.
3. Bolt
   • Even though the torque coefficient and the class of bolt are the same, the proper fasten-ing torque will differ according to the diame-ter of bolt.
   • Even though the diameters of bolts are the same, the proper fastening torque will differ according to the torque coefficient, the class of bolt and the bolt length.
4. The manner of holding the tool or the material of driving position to be fastened will affect the torque.
5. Operating the tool at low speed will cause a reduc-tion in the fastening torque.

Using the tool as a hand screwdriver

Fig.10
Switch off the tool.
Move the lock lever to the locked position . Turn the tool.

• NOTICE: Use the tool with a fastening torque less than 12.5 N•m.
• NOTICE: Do not use the tool for work requiring excessive force, such as tightening bolt M10 or bolts greater than M10 or removing rusted screws.
• NOTE: This use is convenient for checking the screwdriving.

Using holster

Optional accessory

• CAUTION: When using the holster, remove a driver bit/drill bit from the tool.
• CAUTION: Turn off the tool and wait until it comes to a complete stop before placing it in the holster.
• CAUTION: Be sure to set the lock lever in the locked position before using the holster.
• CAUTION: When using the holster, insert the tool deeply and be sure that the tool is held securely.
  1. Thread a waist belt or similar through holster holder.

Fig.11: 1. Holster holder 2. Waist belt

1. 1. Set the lock lever in the locked position and insert the tool into the holster firmly.

Fig.12

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regard-ing these accessories, ask your local Makita Service Center.

• Driver bits
• Socket bits
• Bit piece
• Soft carrying case
• Makita genuine battery and charger

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.