Bosch Cordless impact drivers/wrenches Instruction Manual

BOSCH Cordless impact drivers/wrenchesInstruction Manual

Safety instructions

General Power Tool Safety Warnings

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/ or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-operated (cord-less) power tool.
Work area safety

  • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  • Power tool plugs must match the outlet. Never modify
    the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. u Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

  • Stay alert, watch what you are doing and use common
    sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. u Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  • Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
    Power tool use and care
  • Do not force the power tool. Use the correct power
    tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

  • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  • Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  • When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  • Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
  • Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C may cause explosion.
  • Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

  • Have your power tool serviced by a qualified repair
    person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  • Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Warnings for Screwdrivers
Safety instructions for all operations

  • Wear ear protectors when impact drilling. Exposure to
    noise can cause hearing loss.
  • Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory or fasteners may contact hidden wiring. Cutting accessory or fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
    Safety instructions when using long drill bits
  • Never operate at higher speed than the maximum
    speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
  • Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
  • Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage or loss of control, resulting in personal injury.
    Additional safety information
  • Secure the workpiece. A workpiece clamped with
    clamping devices or in a vice is held more secure than by hand.
  • Always wait until the power tool has come to a complete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
  • Switch the power tool off immediately if the application tool becomes blocked. Be prepared for high torque reactions which cause kickback. The application tool becomes blocked when it becomes jammed in the workpiece or when the power tool becomes overloaded.
  • Use suitable detectors to determine if there are hidden supply lines or contact the local utility company for assistance. Contact with electric cables can cause fire and electric shock. Damaging gas lines can lead to explosion. Breaking water pipes causes property damage.
  • In case of damage and improper use of the battery, vapours may be emitted. The battery can set alight or explode. Ensure the area is well ventilated and seek medical attention should you experience any adverse effects. The vapours may irritate the respiratory system.
  • Do not open the battery. There is a risk of short-circuiting.
  • The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit may occur, causing the battery to burn, smoke, explode or overheat.
  • Only use the battery with products from the manufacturer. This is the only way in which you can protect the battery against dangerous overload.
    Protect the battery against heat, e.g. against continuous intense sunlight, fire, dirt, water and moisture. There is a risk of explosion and short-circuiting.
  • Do not hold the power tool by the unlocking ring during operation or transportation. Pulling on the unlocking ring unintentionally can release the adapter and lead to injuries or damage to the tool.

Product Description and Specifications

Read all the safety and general instructions. Failure to observe the safety and general instructions may result in electric shock, fire and/or serious injury. Please observe the illustrations at the beginning of this operating manual.

Intended use
The power tool is intended for driving and loosening screws and for drilling in wood, metal, ceramic and plastic. The cordless drill/driver Advanced Impact 18 is also designed for impact drilling in brick, masonry and stone.

Product Features

The numbering of the product features refers to the diagram of the power tool on the graphics page.

  1. Unlocking ring
  2. Tool holder
  3. Torque presetting ring
  4. Mode selector switch
  5. Right rotational direction indicator
  6. Left rotational direction indicator
  7. Electronic rotational direction switch
  8. Battery release button)
  9. Battery)
  10. Handle (insulated gripping surface)
  11. Magnetic bit holder
  12. Light
  13. Battery charge indicator
  14. On/off switch
  15. Magnetic cap
  16. Screw holder
  17. Angle screw adapter)
  18. Drill chuck adapter)
  19. Off-set angle adapter)
  20. Screwdriver bit)
  21. Universal bit holder)
    A) Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

A) Measured at 20-25 °C with rechargeable battery PBA 18V 2.5Ah W-B.
B) Depends on battery in use
C) Limited performance at temperatures <0 °C D) The following chargers are not compatible with the PBA rechargeable battery: AL 1814 CV, AL 1820 CV, AL 1860 CV

Noise/Vibration Information

Advanced Drill 18 Noise emission values determined according to EN 62841-2-1. Typically, the A-weighted sound pressure level of the power tool is less than 70 dB(A). The noise level when working can exceed the volume stated. Wear hearing protection! Total vibration values ah (triax vector sum) and uncertainty K determined according to EN 62841-2-1, EN 62841-2-2: Drilling in metal: ah < 2.5 m/s2, K = 1.5 m/s2; Screwdriving: ah < 2.5 m/s2, K = 1.5 m/s2.

Advanced Impact 18
Noise emission values determined according to EN 62841-2-1. Typically, the A-weighted noise level of the power tool is: Sound pressure level 85 dB(A); sound power level 96 dB(A). Uncertainty K= 5 dB. Wear hearing protection Total vibration values ah (triax vector sum) and uncertainty K determined according to EN 62841-2-1, EN 62841-2-2: Drilling in metal: ah< 2.5 m/s2, K= 1.5 m/s2; screwdriving: ah< 2.5 m/s2, K= 1.5 m/s2; impact drilling in concrete: ah= 19, K= 1.5 m/s2. The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions. The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period. To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period.

Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly.

Fitting

Battery charging
Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool.
Note: The battery is supplied partially charged. To ensure full battery capacity, fully charge the battery in the charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging process does not damage the battery. The lithium-ion battery is protected against deep discharge by the “Electronic Cell Protection (ECP)”. When the battery is discharged, the power tool is switched off by means of a protective circuit: The application tool no longer rotates.
Do not continue to press the On/Off switch after the
power tool has automatically switched off. The battery can be damaged.
Removing the battery


To remove the battery , press the battery release button and pull the battery to the rear and out of the power tool. Do not use force to do this.

Battery charge indicator
When the on/off switch (14) is pressed in halfway or completely, the battery charge-control indicator (13) indicates the charge condition of the battery for several seconds. The indicator consists of three green LEDs.

The three LEDs in the battery charge indicator flash quickly when the temperature of the battery is outside the operating temperature range of ­30 to +65 °C and/or the overload protection has been triggered.

Changing the Tool
Inserting the application tool (see figure A) Insert the application tool all the way into the tool holder (2). The application tool is held in the tool holder by means of a magnet.
Removing Remove the application tool from the tool holder (2).
Fitting the adapter (see figure B) Remove the application tool. Insert the adapter into the tool holder (2). The adapter clicks audibly into place. Check that it is seated securely by pulling the adapter.

Inserting the application tool into the adapter (see figure C) Insert the application tool all the way into the adapter. The application tool is held in the adapter by means of a magnet.
Screw holder (see figure D) The screw holder (16) stabilises the screws so that they can be better positioned on the workpiece. Remove the application tool. Push the screw holder onto the tool holder (2) until it audibly engages. Push the magnetic cap (15) as far as it will go towards the power tool. Then push the screwdriver bit (20) onto the screw holder (16) and pull the magnetic cap forwards over the screwdriver bit. Push a screw onto the screwdriver bit.
Drill chuck adapter (see figure E) Open the drill chuck adapter (18) by turning it in the direction of rotation until the application tool can be inserted. Insert the application tool. Firmly tighten the sleeve of the drill chuck adapter (18) by turning it by hand in the direction of rotation . This will automatically lock the drill chuck.
Turning the adapter (see figure F) Pull the unlocking ring (1) away from the power tool and then pull the adapter off the tool holder (2). Turn the adapter to the required position and then reattach it. Check that it is seated securely by pulling the adapter.

Removing the adapter (see figure G)
Remove the application tool. Pull the unlocking ring (1) away from the power tool and then pull the adapter off the tool holder (2).

Combining adapters (see figure H)
Remove the application tool. Push the angle screw adapter (17) onto the tool holder (2). Check that it is seated securely by pulling the angle screw adapter (17). Push the drill chuck adapter (18) onto the angle screw adapter (17). Check that it is seated securely by pulling the drill chuck adapter (18).

Dust/Chip Extraction
Dust from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dust can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists. ­ Provide for good ventilation of the working place. ­ It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked. u Avoid dust accumulation at the workplace. Dust can
easily ignite.

Operation

Starting Operation
Inserting the battery Push the charged battery (9) into the base of the power tool from the rear until the battery is securely locked.

Setting the rotational direction
The electronic rotational direction switch (7) is used to change the rotational direction of the power tool. However, this is not possible while the on/off switch (14) is being pressed. Setting right rotation (see figure I) To drill and drive in screws, push the electronic rotational direction switch (7) down.

The rotational direction indicator for right rotation (5) lights up when the on/off switch (14) is pressed, the rotational direction switch (7) is pressed and the motor is running. Setting left rotation (see figure J) To loosen or undo screws and nuts, push the electronic rotational direction switch (7) down.

The rotational direction indicator for left rotation (6) lights up when the on/off switch (14) is pressed, the rotational direction switch (7) is pressed and the motor is running.

Preselecting the Torque
The torque presettingring (3) can be used to preselect the required torque in 20 stages. When the correct setting is used, the application tool will be stopped when the screw is driven flush into the material or once the set torque has been reached. In position the overload clutch is deactivated, e.g. for drilling. When unscrewing screws, you can select a higher setting or set the tool to the symbol.

Setting the operating mode (see figure K)
Only operate the mode selector switch (4) when the
power tool is not in use. You can pre-select two speed ranges with the mode selector switch (4).

Screwdriving mode (first screw phase): Low speed range; for screwdriving or working with a large drilling diameter.

Drilling/impact drilling mode (second screw phase):

Switching on/off
To start the power tool, press and hold the on/off switch (14). The light (12) lights up when the on/off switch (14) is lightly or fully pressed, meaning that the work area is illuminated in poor lighting conditions. To switch off the power tool, release the on/off switch (14).

Adjusting the Speed
You can adjust the speed of the power tool when it is on by pressing in the on/off switch (14) to varying extents. A light pressure on the on/off switch (14) results in a low rotational speed. Increased pressure on the switch causes an increase in speed.

Fully automatic spindle lock (Auto-Lock)
The drill spindle, and therefore the tool holder(2), are locked when the on/off switch (14) is not pressed.

This enables screws to be screwed in even when the battery (9) is empty and allows the power tool to be used as a screwdriver.
Temperature-dependent overload protection In normal conditions of use, the power tool cannot be overloaded. If the power tool is overloaded or the permitted battery temperature is exceeded, the electronics of the power tool will switch off until the temperature returns to within the optimum operating temperature range. The three LEDs in the battery charge indicator (13) and the Power Light (12) flash quickly when the temperature of the battery is outside the operating temperature range of ­20 to +50 °C and/or the overload protection has been triggered.

Working Advice
Only apply the power tool to the screw when the tool is switched off. Rotating application tools can slip off.
If the power tool becomes electrostatically charged, the built-in electronics will switch the power tool off. Press the on/off switch (14) again to restart the power tool. Under certain conditions, strong electromagnetic fields can negatively affect or stop the power tool. After switching the power tool off, press the on/off switch (14) again to restart the power tool.
Tips
Before screwing larger, longer screws into hard materials, it is advisable to pre-drill a pilot hole with the core diameter of the thread to approx. 2/3 of the screw length. Note: Ensure that no metal particles enter the power tool. After working at a low speed for an extended period, you should operate the power tool at the maximum speed for approximately three minutes without load to cool it down.
Recommendations for optimal handling of the battery
Protect the battery against moisture and water. Only store the battery within a temperature range of -20 to 50 °C. Do not leave the battery in your car in the summer, for example. A significantly reduced operating time after charging indicates that the battery has deteriorated and must be replaced. Follow the instructions on correct disposal.

Maintenance and Service

Maintenance and Cleaning

  • Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.
  • To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com The Bosch product use advice team will be happy to help you with any questions about our products and their accessories. In all correspondence and spare parts orders, please always include the 10digit article number given on the nameplate of the product.

Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair. Tel. Service: (0344) 7360109 E-Mail: You can find further service addresses at: www.bosch-pt.com/serviceaddresses

Transport
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The batteries are suitable for road-transport by the user without further restrictions. When shipping by third parties (e.g.: by air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Dispatch battery packs only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe the possibility of more detailed national regulations.

Disposal
Power tools, rechargeable batteries, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EU countries: According to the Directive 2012/19/EU, power tools that are no longer usable, and according to the Directive 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.
Battery packs/batteries: Li-ion: Please observe the notes in the section on transport (see “Transport”, page 21).

EU Declaration of Conformity
Cordless drill/driver Article number
We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: *

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com