Bosch GSR 12V- 15 FC Professional Cordless Drill Driver Instruction Manual

BOSCH GSR 12V- 15 FC Professional Cordless Drill Driver Instruction Manual

Safety Notes

General Power Tool Safety Warnings

WARNING
Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  • Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

  • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
    Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
  • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jeweler. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jeweler or long hair can be
    caught in moving parts.
  • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care

  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

  • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  • Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  • When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a
    connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

  • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
    Safety Warnings for Drills and Screwdrivers
  • Hold power tool by insulated gripping surfaces when performing an operation where the cutting accessory or fastener may contact hidden wiring. Cutting accessory and fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  • Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
  • se appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead
    to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage.
  • Switch off the power tool immediately when the tool insert jams. Be prepared for high reaction torque that can cause kickback. The tool insert jams when:
    • the power tool is subject to overload or
    • it becomes wedged in the work piece.
  • Hold the machine with a firm grip. High reaction torque can briefly occur while driving in and loosening screws.
  • When working with the machine, always hold it firmly with both hands and provide for a secure stance. The power tool is guided more secure with both hands.
  • Secure the work piece. A work piece clamped with clamping devices or in a vice is held more secure than by hand.
  • Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.
  • Do not open the battery. Danger of short-circuiting.
    Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
  • In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate the respiratory system.
  • Use the battery only in conjunction with your Bosch power tool. This measure alone protects the battery against dangerous overload.
  • The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit can occur and the battery can burn, smoke, explode or overheat.

Product Description and Specifications

 Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

While reading the operating instructions, unfold the graphics page for the machine and leave it open.

Intended Use

The power tool is intended for driving and loosening screws and for drilling in wood, metal and plastic. The power tool can be used with an angle adapter (GFA 12-W), off-set angle adapter (GFA 12-E), bit holder adapter (GFA 12-X) or drill chuck adapter (GFA 12-B).

The light of this power tool is intended to illuminate the power tool’s direct area of working operation and is not suitable for household room illumination.

Product Features

The numbering of the product features refers to the illustration of the machine on the graphics page.

  1. Mounting
  2. Torque presetting ring
  3. Gear selector
  4. Battery unlocking button (2x)
  5. Battery pack
  6. Rotational direction switch
  7. On/Off switch
  8. Battery charge-control indicator
  9. Worklight
  10. Bit holder adapter GFA 12-X*
  11. Drill chuck adapter GFA 12-B*
  12. Off-set angle adapter GFA 12-E *
  13. Angle adapter GFA 12-W*
  14. Locking ring
  15. Handle (insulated gripping surface)
  16. Universal bit holder

Accessories shown or described are not part of the standard delivery scope of the product. A complete overview of accessories can be found in our accessories program.

Technical Data

Cordless Drill/Driver GSR 12V-15 FC GFA 12-X GFA 12-B GFA 12-E GFA 12-W
Article number 3 601 JF6 0.. – – – –
Rated voltage V= 12 – – – –
No-load speed 1st gear min-1  0– 400  –  –  

–

  –
– 2nd gear min-1 0– 1300 – – – –
Max. torque for soft screw driving application according to ISO 5393  Nm  15*  –  –  – –
Maximum torque, hard screw driving ap- plication according to ISO 5393  Nm  30*  – –  –  –
Maximum drilling diameter (1st/2nd gear)  Wood  mm  19  – –  –  –
– Steel mm 10 – – – –
Max. screw dia. mm 7 – – – –
Tool holder 6.35 (¼”) 6.35 (¼”) 1 – 10 6.35 (¼”) 6.35 (¼”)
Weight according to EPTA-Procedure 01:2014  kg  0.8 – 1.1* 0.1  0.2  0.3  0.3
Permitted ambient temperature during charging  °C  0 … +45 –  –  –  –
– during operation** and during storage °C – 20 … +50 – – – –
Recommended batteries GBA 12V.. GBA 10,8V.. –
–		 –
–		 –
–		 –
–
Recommended chargers GAL 12..CV AL 11..CV –
–		 –
–		 –
–		 –
–
* depending on the battery pack being used
** limited performance at temperatures < 0 °C

Noise/Vibration Information
Sound emission values determined according to  EN 60745-2-1, EN 60745-2-2.
Typically the A-weighted sound pressure level of the product is 79 dB(A). Uncertainty K=3 dB. The noise level when working can exceed 80 dB(A).
Wear hearing protection!

Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 60745-2-1, EN 60745-2-2.
Drilling in metal:
Ah m/s2 < 2.5 – – – –
K m/s2 1.5 – – — —
Screw driving:
Ah m/s2 < 2.5 – – – –
K m/s2 1.5 – – – –

The vibration level given in this information sheet has been measured in accordance with a standardized test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organization of work patterns.

Assembly

Battery Charging
  • Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool.

Note: The battery supplied is partially charged. To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging procedure does not damage the battery.

The lithium-ion battery is protected against deep discharging by the “Electronic Cell Protection (ECP)”. When the battery is empty, the machine is switched off by means of a protective circuit: The inserted tool no longer rotates.

  • Do not continue to press the On/Off switch after the machine has been automatically switched off. The battery can be damaged.

Removing the battery (figure A)
To remove the battery 5 press the unlocking buttons 4 and pull out the battery downwards. Do not exert any force. Observe the notes for disposal.

Changing the Tool
  • Before any work on the machine itself (e. g. maintenance, tool change, etc.) as well as during transport and storage, remove the battery from the power tool.
    There is danger of injury when unintentionally actuating the On/Off switch.

Inserting ( figure B)

Insert the application tool all the way into the mounting 1.

Mounting the Adapter (figure C)
Remove the application tool.

Insert the adapter into the mounting 1. Turn the locking ring 14 until it audibly engages.

Inserting the Application Tool into the Adapter GFA 12-E, GFA 12-X (figure D):

Insert the application tool all the way into the mounting 1. The application tool is held in the mounting by means of a magnet.

GFA 12-B ( figure E):

Open the drill chuck adapter 11 by turning it in direction of rotation 1 until the application tool can be inserted. Insert the application tool.

Firmly tighten the sleeve of the drill chuck adapter 11 by turning it by hand in direction of rotation 2. This will automatically lock the drill chuck.

Turning the Adapter ( figure F)

Pull the locked adapter approx. 5 mm away from the power tool. Turn the adapter to the required position and then let it go.

Removing the Adapter ( figure G)
Remove the application tool.
Unlock the adapter in the direction and pull it off the mounting 1.

Dust/Chip Extraction

  • Dust from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dust can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.
    Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.
    • Provide for good ventilation of the working place.
    • It is recommended to wear a P2 filter-class respirator.
      Observe the relevant regulations in your country for the materials to be worked.
  • Prevent dust accumulation at the workplace. Dust can easily ignite.

Operation

Starting Operation

Inserting the battery

Note: Use of batteries not suitable for the machine can lead to malfunctions of or cause damage to the power tool. Set the rotational direction switch 6 to the centre position in order to avoid unintentional starting. Insert the charged battery 5 into the handle so that it can be felt to engage and faces flush against the handle.

Reversing the rotational direction (figure H)
The rotational direction switch 6 is used to reverse the rotational direction of the machine. However, this is not possible with the On/Off switch 7 actuated.

Right Rotation: For drilling and driving in screws, push the rotational direction switch 6 left to the stop.

Left Rotation: For loosening and unscrewing screws and nuts, press the rotational direction switch 6 through to the right stop.

Setting the torque

With the torque presetting ring 2 the required torque setting can be preselected in 15 steps. With the correct setting, the insert tool is stopped as soon as the screw is screwed flush into the material or when the adjusted torque is reached. The safety clutch is deactivated in the position, e. g. for drilling. Select a higher setting or switch to the   symbol when unscrewing screws.

Gear selection, mechanical
  • Actuate the gear selector 3 only when the machine is at a standstill.

Two speed ranges can be preselected with the gear selector.

Gear 1:
Low speed range; for screw driving or for working with a large drilling diameter.

Gear 2:
High speed range; for working with a small drilling diameter.

  • Always push the gear selector through to the stop. Otherwise, the machine can become damaged.
Switching On and Off

To start the machine, press the On/Off switch 7 and keep it pressed.

The work light 9 illuminates when the On/Off switch 7 is lightly or fully pressed and allows the illumination of the work area in poor lighting conditions.

The work light 9 will remain lit for approx. 10 seconds when the On/Off switch 7 has been released.
To save energy, only switch the power tool on when using it.

Adjusting the Speed

The speed of the switched-on power tool can be variably adjusted, depending on how far the On/Off switch 7 is pressed. Light pressure on the On/Off switch 7 results in a low rotational speed. Further pressure on the switch results in an increase in speed.

Fully automatic spindle locking (Auto-lock)
The drill spindle and therefore the mounting are locked when the On/Off switch 7 is not pressed.  This enables screws to be screwed in, even when the battery is empty and allows for the machine to be used as a screwdriver.

Temperature Dependent Overload Protection
In normal conditions of use, the power tool cannot be overloaded. If the power tool is overloaded or not kept within the permitted operating temperature range, the power output is reduced or the power tool is switched off. The power tool will not run at full power output again until the permitted operating temperature has been reached.

Battery Charge-control Indication
The battery charge-control indicator 8 consists of three green LEDs, and indicates the charge condition of the battery for a few seconds when the On/Off switch 7 is pressed halfway or fully.

LED Capacity
Continuous lighting 3 x green ≥ 2/3
Continuous lighting 2 x green ≥1/3
Continuous lighting 1 x green < 1/3
Flashing light 1 x green Reserve
Working Advice
  • Apply the power tool to the screw only when it is switched off. Rotating tool inserts can slip off.

After longer periods of working at low speed, allow the machine to cool down by running it for approx. 3 minutes at maximum speed with no load.

For drilling in metal, use only perfectly sharpened HSS drill bits (HSS=high-speed steel). The appropriate quality is guaranteed by the Bosch accessories program.

Before screwing larger, longer screws into hard materials, it is advisable to predrill a pilot hole with the core diameter of the thread to approx. 2 /3 of the screw length.

Maintenance and Service

Maintenance and Cleaning
  • Before any work on the machine itself (e. g. maintenance, tool change, etc.) as well as during transport and storage, remove the battery from the power tool.
    There is danger of injury when unintentionally actuating the On/Off switch.
  • For safe and proper working, always keep the machine and ventilation slots clean.
    When the battery is no longer operative, please refer to an authorised after-sales service agent for Bosch power tools.

After-sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under: www.bosch-pt.com.

Bosch’s application service team will gladly answer questions concerning our products and their accessories.
In all correspondence and spare parts orders, please always include the 10-digit article number given on the nameplate of the product.

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail:

Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: (01) 4666700
Fax: (01) 4666888

Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045
Inside New Zealand:
Phone: (0800) 543353
Fax: (0800) 428570
Outside AU and NZ:
Phone: +61 3 95415555
www.bosch.com.au

Republic of South Africa
Customer service
Hotline: (011) 6519600

Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: (011) 4939375
Fax: (011) 4930126
E-Mail:

KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: (031) 7012120
Fax: (031) 7012446
E-Mail:

Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: (021) 5512577
Fax: (021) 5513223
E-Mail:

Bosch Headquarters
Midrand, Gauteng
Tel.: (011) 6519600
Fax: (011) 6519880
E-Mail:

Transport

The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.

Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regulations.

Disposal

 The machine, rechargeable batteries, accessories and packaging should be sorted for environmental friendly recycling.

Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EC countries:

According to the European Guideline 2012/19/EU, power tools that are no longer
usable, and according to the European Guideline 2006/66/EC, defective or used
battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.

Batteries no longer suitable for use can be directly returned at:

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail:

Battery packs/batteries:
Li-ion:
Please observe the instructions in section “Transport”.

Subject to change without notice.