Makita GD0810C Die Grinder Instruction Manual

makita GD0810C Die Grinder Instruction Manual

Explanation of general view

• 1-1. Slide switch
• 2-1. Speed adjusting dial
• 3-1. Side handle
• 4-1. Wrench 19
• 4-2. Wrench 13
• 4-3. Collet nut

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003

Intended use

The tool is intended for grinding ferrous materials or deburring castings.

Power supply

The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated and can, therefore, also be used from sockets without earth wire.

Noise
The typical A-weighted noise level determined according to EN60745:

Model GD0800C

Sound pressure level (LpA): 78 dB(A)
Uncertainty (K): 3 dB(A)
The noise level under working may exceed 80 dB (A).

Model GD0810C

Sound pressure level (LpA): 79 dB(A)
Uncertainty (K): 3 dB(A)
The noise level under working may exceed 80 dB (A).

Wear ear protection

Vibration

The vibration total value (tri-axial vector sum) determined according to EN60745:

Model GD0800C

Work mode: surface grinding
Vibration emission (ah,AG): 2.5 m/s2
Uncertainty (K): 1.5 m/s2

If the tool is used for other applications, the vibration values may be different.

Model GD0810C

Work mode: surface grinding
Vibration emission (ah,SG): 2.5 m/s2 or less
Uncertainty (K): 1.5 m/s2

• The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
• The declared vibration emission value may also be used in a preliminary assessment of exposure.
• The declared vibration emission value is used for main applications of the power tool. However if the power tool is used for other applications, the vibration emission value may be different.

WARNING

• The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
• Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

For European countries only

EC Declaration of Conformity

We Makita Corporation as the responsible manufacturer declare that the following Makita machine(s):

Designation of Machine:
Die Grinder
Model No./ Type: GD0800C,GD0810C
are of series production and
Conforms to the following European Directives:
2006/42/EC

And are manufactured in accordance with the following standards or standardized documents:
EN60745

The technical documentation is kept by:

Makita International Europe Ltd.
Technical Department,
Michigan Drive, Tongwell,
Milton Keynes, Bucks MK15 8JD, England

30.1.2009

Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, 446-8502, JAPAN

General Power Tool Safety

Warnings

WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

DIE GRINDER SAFETY

WARNINGS

Safety Warnings Common for Grinding Operation:

1. This power tool is intended to function as a grinder. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
2. Operations such as sanding, wire brushing, polishing or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
3. Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it
   does not assure safe operation.
4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
6. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
7. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
8. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
9. Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
10. Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
12. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
14. Do not operate the power tool near flammable materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

• Maintain a firm grip on the power tool and position your body and arm to allow you to
  resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
• Never place your hand near the rotating accessory. Accessory may kickback over your hand.
• Do not position your body in the area where power tool will move if kickback occurs.
  Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
• Use special care when working corners, sharp edges etc. Avoid bouncing and snagging
  the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
• Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety Warnings Specific for Grinding:

• Use only wheel types that are recommended for your power tool.
• Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
• Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional safety warnings:

1. Make sure the wheel is not contacting the workpiece before the switch is turned on.
2. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
3. Use the specified surface of the wheel to perform the grinding.
4. Watch out for flying sparks. Hold the tool so that sparks fly away from you and other persons or flammable materials.
5. Do not leave the tool running. Operate the tool only when hand-held.
6. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
7. Observe the instructions of the manufacturer for correct mounting and use of wheels. Handle and store wheels with care.
8. Check that the workpiece is properly supported.
9. If working place is extremely hot and humid, or badly polluted by conductive dust, use a short-circuit breaker (30 mA) to assure operator safety.
10. Do not use the tool on any materials containing asbestos.
11. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.

Switch action

Fig.1

CAUTION:

• Before plugging in the tool, always check to see that the slide switch actuates properly and returns to the “OFF” position when the rear of the slide switch is depressed.

To start the tool, slide the slide switch toward the “I (ON)” position. For continuous operation, press the front of the slide switch to lock it.

To stop the tool, press the rear of the slide switch, then slide it toward the “O (OFF)” position.

Speed adjusting dial

Fig.2

The tool speed can be changed by turning the speed adjusting dial to a given number setting from 1 to 5. Higher speed is obtained when the dial is turned in the direction of number 5. And lower speed is obtained when it is turned in the direction of number 1. Refer to the table for the relationship between the number settings on the dial and the approximate tool
speed.

006478

CAUTION:

• If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction.
• The speed adjusting dial can be turned only as far as 5 and back to 1. Do not force it past 5 or 1, or the speed adjusting function may no longer work.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

Installing the side handle (optional accessory)

Fig.3

Install the side handle on the tool barrel, then tighten the handle by turning clockwise at the desired position.

Installing or removing wheel point

Fig.4

Loosen the collet nut and insert the wheel point into the collet nut. Use the smaller wrench to hold the spindle and the larger one to tighten the collet nut securely. The wheel point should not be mounted more than 8 mm from the collet nut. Exceeding this distance could cause vibration or a broken shaft.
To remove the wheel point, follow the installation procedure in reverse.

 CAUTION:

• Use the correct size collet cone for the wheel point which you intend to use.

OPERATION

Fig.5

Turn the tool on without the wheel point making any contact with the workpiece and wait until the wheel point attains full speed. Then apply the wheel point to the workpiece gently. To obtain a good finish, move the tool in the leftward direction slowly.

CAUTION:

• Apply light pressure on the tool. Excessive pressure on the tool will only cause a poor finish and overloading of the motor.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are recommended for use with your Makita tool
  specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Wheel points
• Collet cone set (3 mm, 6 mm, 1/4″, 1/8″)
• Vise holder
• Wrench 13
• Wrench 19
• Side handle set

NOTE:

• Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.