Makita XDT15 Cordless Impact Driver Instruction Manual

INSTRUCTION MANUAL
MANUAL DE INSTRUCCIONES
Cordless Impact Driver
Atornillador de Impacto
Inalámbrico
XDT15

makita XDT15 Cordless Impact -

IMPORTANT: Read Before Using.

(Original instructions)

SPECIFICATIONS

Model: XDT15
Fastening capacities Machine screw 4 mm – 8 mm (5/32″ – 5/16″)
Standard bolt 5 mm – 14 mm (3/16″ – 9/16″)
High tensile bolt 5 mm – 12 mm (3/16″ – 1/2″)
No-load speed (RPM) Hard impact mode 0 – 3,000 /min
Soft impact mode 0 – 1,300 /min
Impacts per minute Hard impact mode 0 – 3,900 /min
Soft impact mode 0 – 1,600 /min
Rated voltage D.C. 18 V
Overall length 135 mm (5-5/16″)
Standard battery cartridge BL1815N, BL1820B BL1830, BL1830B, BL1840B,
BL1850B, BL1860B
Net weight 1.2 kg (2.6 Ibs) 1.4 kg (3.1 Ibs)
  • Due to our continuing program of research and development, the specifications herein are subject to change without notice.
  • Specifications and battery cartridge may differ from country to country.
  • Weight, with battery cartridge, according to EPTA-Procedure 01/2003

SAFETY WARNINGS

General power tool safety warnings

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  1. Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

  1. Power tool plugs must match the outlet. Never modify the plug-in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
  2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  4. Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
  5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
  6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. The use of a GFCI reduces the risk of electric shock.

Personal Safety

  1. Stay alert, watch what you are doing, and use common sense when operating a power tool.
    Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication.
    A moment of inattention while operating power tools may result in serious personal injury.
  2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, nonskid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
  3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
  4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
  7.  If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.

Power tool use and care

  1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate at which it was designed.
  2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  5.  Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

  1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  3. When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally, seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

  1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  2. Follow instructions for lubricating and changing accessories.
  3. Keep handles dry, clean, and free from oil and grease.

Cordless impact driver safety

warnings

  1. Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  2. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
  3. Hold the tool firmly.
  4. Wear ear protectors.
  5. Do not touch the bit or the workpiece immediately after operation.
    They may be extremely hot and could burn your skin.
  6. Keep hands away from rotating parts.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Symbols

The followings show the symbols used for the tool.

V

volts
direct current

nο

no-load speed

…../min
r/min

revolutions or reciprocation per minute
number of blow

Important safety instructions for battery cartridge

  1. Before using the battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using the battery.
  2. Do not disassemble the battery cartridge.
  3. If the operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns, and even an explosion.
  4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
  5. Do not short the battery cartridge:
    (1) Do not touch the terminals with any conductive material.
    (2) Avoid storing battery cartridges in a container with other metal objects such as nails, coins, etc.
    (3) Do not expose the battery cartridge to water or rain.
    A battery short can cause a large current flow, overheating, possible burns, and even a breakdown.
  6.  Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
  7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
  8. Be careful not to drop or strike the battery.
  9. Do not use a damaged battery.
  10. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
    For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed.
    For the preparation of the item being shipped, consulting an expert for hazardous material is required.
    Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
  11.  Follow your local regulations relating to the disposal of batteries.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury, and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

  1. Charge the battery cartridge before completely discharge. Always stop tool operation and charge the battery cartridge when you notice less tool power.
  2. Never recharge a fully charged battery cartridge.
    Overcharging shortens the battery service life.
  3. Charge the battery cartridge with room temperature at 10 °C – 40 °C (50 °F – 104 °F). Let a hot battery cartridge cool down before charging it.
  4. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking the function on the tool.

Installing or removing the battery cartridge

CAUTION: Always switch off the tool before installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery cartridge firmly when installing or removing the battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

► 1. Red indicator 2. Button 3. Battery cartridge

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

Only for battery cartridges with “B” at the end of the model number

► 1. Indicator lamps 2. Check button

Indicator lamps

Remaining
capacity

Lighted

Off

Blinking

75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the battery.
The battery may have malfunctioned.

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

Tool/battery protection system

The tool is equipped with a tool/battery protection system.
This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation
if the tool or battery is placed under one of the following conditions:

Overload protection

When the battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection

When the tool/battery is overheated, the tool stops automatically. In this situation, let the tool/battery cool before turning the tool on again.

Overdischarge protection

When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.
NOTE: Overheat protection (for battery) will work only with batteries with star marking.

► 1. Star marking

Switch action

► 1. Switch trigger

CAUTION: Before installing the battery car- tridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.
NOTE: The tool automatically stops if you keep pulling the switch trigger for about 6 minutes.

Electric brake

This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after the switch trigger is released, have the tool serviced at a Makita service center.

Lighting up the front lamp

CAUTION: Do not look in the light or see the source of light directly.

► 1. Lamp

► 1. Button

Pull the switch trigger to turn on the lamp. To turn off, release it. The lamp goes out approximately 10 seconds after releasing the switch trigger.
To keep the lamp off, turn off the lamp status. To turn off the lamp status, first, pull and release the switch trigger.
And then press the button for one second within 10 seconds.
To turn on the lamp status again, press the button again similarly.

NOTE: To confirm the lamp status, pull the trigger.
When the lamp lights up by pulling the switch trigger, the lamp status is ON. When the lamp does not come on, the lamp status is OFF.
NOTE: When the tool is overheated, the light flashes for one minute, and then the LED display goes off. In this case, cool down the tool before operating again.
NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens or the lamp, or it may lower the illumination.

Reversing switch action

► 1. Reversing switch lever

CAUTION: Always check the direction of rotation before operation.
CAUTION: Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
CAUTION: When not operating the tool, always set the reversing switch lever to the neutral position.

This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A-side for clockwise rotation or from the B-side for counterclockwise rotation.
When the reversing switch  leveris in the neutral position, the switch trigger cannot be pulled.

Changing the impact force

1. Hard 2. Soft 3. A mode 4. Changed in three steps 5. Button

You can change the impact force in three steps: hard, soft, and A mode.
This allows a tightening suitable to the work.
Every time the button is pressed, the number of blows changes in three steps.
“A mode (assist mode)” is an easy-to-use mode for driving screws with good control.
In this mode, the tool drives a screw with low-speed rotation at first. After the tool starts to impact, the rotation speed
increases and reaches the maximum speed.
For approximately one minute after releasing the switch trigger, the impact force can be changed.

Impact force grade displayed on panel Maximum blows Purpose Example of application
Hard

3,900 min”‘ (/min) Tightening when force and speed are desired. Tightening wood screws, tightening bolts.
Soft

1,600 min”‘ (/min) Tightening with less force to avoid screw thread breakage. Tightening sash screws, tightening small screws such as M6.
A mode

3,900 min’ (/min) Tightening screws with better control. Tightening long screws.

NOTE: A mode is available only when the tool rotates clockwise. When rotating counterclockwise in A mode, the impact force and speed are the same as in hard mode.
NOTE: When all lamps on the switch panel go out, the tool is turned off to save the battery power. The impact force grade can be checked by pulling the switch trigger to the extent that the tool does not operate.
NOTE: While pulling the switch trigger, the impact force grade cannot be changed.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing driver bit/ socket bit

Optional accessory

Use only the driver bit/socket bit shown in the figure. Do not use any other driver bit/socket bit.

1. Driver bit 2. Sleeve

To install the driver bit, pull the sleeve in the direction of the arrow and insert the driver bit into the sleeve as far as it will go.
Then release the sleeve to secure the driver bit.
To remove the driver bit, pull the sleeve in the direction of the arrow and pull the driver bit out.

NOTE: If the driver bit is not inserted deep enough into the sleeve, the sleeve will not return to its original position and the driver bit will not be secured. In this case, try re-inserting the bit according to the instructions above.
NOTE: After inserting the driver bit, make sure that it is firmly secured. If it comes out,  do not use it.

Installing hook

1. Groove 2. Hook 3. Screw

The hook is convenient for temporarily hanging the tool.
This can be installed on either side of the tool. To install the hook, insert it into a groove in the tool housing on either side and then secure it with a screw. To remove, loosen the screw and then take it out.

OPERATION

The proper fastening torque may differ depending upon the kind or size of the screw/bolt, the material of the workpiece to be fastened, etc. The relation between the fastening torque and fastening time is shown in the figures.

Standard bolt

  1. Fastening time (second)
  2. Fastening torque
  3. Proper fastening torque corresponding to each bolt diameter

High tensile bolt

  1.  Fastening time (second)
  2. Fastening torque
  3.  Proper fastening torque corresponding to each bolt diameter
    Hold the tool firmly and place the point of the driver bit in the screw head. Apply forward pressure to the tool to the extent that the bit will not slip off the screw and turn the tool on to start operation.

NOTICE: If you use a spare battery to continue the operation, rest the tool at least 15 min.

NOTE: Use the proper bit for the head of the screw/ bolt that you wish to use.
NOTE: When fastening M8 or smaller screw, choose a proper impact force and carefully adjust the pressure on the switch trigger so that the screw is not damaged.
NOTE: Hold the tool pointed straight at the screw.
NOTE: If the impact force is too strong or you tighten the screw for a time longer than shown in the figures, the screw or the point of the driver bit may be overstressed, stripped, damaged, etc. Before starting your job, always perform a test operation to determine the proper fastening time for your screw.

The fastening torque is affected by a wide variety of factors including the following. After fastening, always check the torque with a torque wrench.

  1. When the battery cartridge is discharged almost completely, the voltage will drop and the fastening torque will be reduced.
  2. Driver bit or socket bit
    Failure to use the correct size driver bit or socket bit will cause a reduction in the fastening torque.
  3. Bolt
    • Even though the torque coefficient and the class of bolt are the same, the proper fastening torque will differ according to the diameter of the bolt.
    • Even though the diameters of bolts are the same, the proper fastening torque will differ according to the torque coefficient, the class of bolt and the bolt length. The manner of holding the tool or the material of the driving position to be fastened will affect the torque.
    Operating the tool at a low speed will cause a reduction in the  fastening torque.

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
NOTICE: Never use gasoline, benzene, thinner, alcohol, or the like. Discoloration, deformation, or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

  • Driver bits
  • Socket bits
  • Hook
  • Tool hanger
  • Plastic carrying case
  • Makita genuine battery and charger
  • Battery protector

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our
option, replace) without charge.
This Warranty does not apply where:

  • repairs have been made or attempted by others:
  • repairs are required because of normal wear and tear:
  • the tool has been abused, misused or improperly maintained:
  • alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
www.makita.com

885520-940
XDT15-1
ESMX
20160510