Bosch GSR 12V-20 Professional Heavy Duty Cordless Screwdriver Instruction Manual

BOSCH GSR 12V-20 Professional Heavy Duty Cordless Screwdriver

General Power Tool Safety Warnings

WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

  • Work area safety
    •  Keep work area clean and well lit. Cluttered or dark areas invite accidents.
    • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
    •  Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
  • Electrical safety
    • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
    • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
    • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
    •  Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
    •  When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
    •  If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
  • Personal safety
    • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
    • Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
    • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
    • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
    •  Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
    •  Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
    •  If devices are provided for the connection of dust ex-traction and collection facilities, ensure these are connected and properly used. Use of dust collection can re-duce dust-related hazards.
  • Power tool use and care
    • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
    •  Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
    •  Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
    • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
    • Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
    • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
    •  Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Battery tool use and care
    • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
    •  Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
    • When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
    • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, addition-ally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  • Service
    • Have your power tool serviced by a qualified repair per-son using only identical replacement parts. This will en-sure that the safety of the power tool is maintained.
Safety Warnings for Drills and Screw-drivers

 

  • Hold power tool by insulated gripping surfaces when performing an operation where the cutting accessory or fastener may contact hidden wiring. Cutting accessory and fasteners contacting a “live” wire may make ex-posed metal parts of the power tool “live” and could give the operator an electric shock.
  • Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
  • Hold the machine with a firm grip. High reaction torque can briefly occur while driving in and loosening screws.
  • Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property dam-age.
  • Switch off the power tool immediately when the tool insert jams. Be prepared for high reaction torque that can cause kickback. The tool insert jams when:
    • the power tool is subject to overload or
    • it becomes wedged in the workpiece.
  •  Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
  • Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.
  •  Do not open the battery. Danger of short-circuiting. Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
  •  In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate the respiratory system.
  • Use the battery only in conjunction with your Bosch power tool. This measure alone protects the battery against dangerous overload.
  • The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit can occur and the battery can burn, smoke, explode or overheat.
Additional Safety and Working Instructions
  • Dust from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health and cause allergic reactions, lead to respiratory infections and/or cancer. Materials containing asbestos may only be worked by specialists.
    • Provide for good ventilation of the working place.
    • It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked.
  •  Prevent dust accumulation at the workplace. Dust can easily ignite.
  • The battery is supplied partially charged. To ensure full battery capacity, completely charge the battery in the battery charger before using for the first time.
  •  Read the operating instructions of the battery charger.
  • Apply the power tool to the screw only when it is switched off. Rotating tool inserts can slip off.
  • Adjust the gear switch only when the machine is at a complete stop.
  •  Always push the gear selector through to the stop. Otherwise, the machine can become damaged.
  • If the gear switch cannot be pushed to the stop, turn the drill chuck a little. (GSR 12V-20)
  • The battery charge-control indicator consists of three green LEDs, and indicates the charge condition of the battery for a few seconds when the On/Off switch is pressed halfway or fully.
  • To save energy, only switch the power tool on when using it.

Symbols
The following symbols are important for reading and under-standing the operating instructions. Please take note of the symbols and their meaning. The correct interpretation of the symbols will help you to use the machine in a better and safer manner.

  • GSR 12V-20/GSR 12V-20 HX:
    Cordless Screwdriver
    Grey-marked area: Handle (insulated gripping surface)
  • Article number
  • Read all safety warnings and all instruc-tions
  • Before any work on the machine itself, remove the battery
  • Always wear ear protection.
  • Movement direction
  • Reaction direction
  • Right/left rotation
  • Screwdriving
  • Drilling
  • Low speed
  • High speed
  • Switching On
  • Switching Off
  • Battery Charge Indicator
  • Rated voltage
  • No-load speed (1. gear)
  • No-load speed (2. gear)
  • Maximum torque according to ISO 5393
  • Metal
  • Wood
  • Drilling diameter, max.
  • Max. screw dia.
  • Tool holder
  • Chuck clamping range
  • Weight according to EPTA-Procedure Value dependent of the battery pack being used
  • LwA Sound power level
  • LpA Sound pressure level
  • Uncertainty
  • Vibration total value
  • Permitted ambient temperature during
  • charging
  • Permitted ambient temperature during
    operation** and storage ** limited performance at temperatures
  • Recommended batteries
  • Recommended chargers

Delivery Scope

Cordless Screwdriver.
Battery, application tools and other accessories shown or de-scribed are not part of the standard delivery scope. A complete overview of accessories can be found in our accessories program.

Intended Use

The machine is intended for driving in and loosening screws as well as for drilling in wood, metal, ceramics and plastic.
The light of this power tool is intended to illuminate the power tool’s direct area of working operation and is not suitable for household room illumination.

Technical Data

The technical data of the machine are listed in the table on page 153.

Noise/Vibration Information

The measured values of the machine are listed in the table on page 153.
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 60745-2-2.
The vibration level given in this information sheet has been measured in accordance with a standardized test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main ap-plications of the tool. However if the tool is used for different applications, with different accessories or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may sig-nificantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organization of work pat-terns.

Mounting and Operation

Maintenance and Cleaning

  • For safe and proper working, always keep the machine and ventilation slots clean.

Clean the application tool, the tool holder, the power tool’s ventilations slots, and the battery’s ventilation slots each time after using.

After-sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can al-so be found under:
www.bosch-pt.com
Bosch’s application service team will gladly answer questions concerning our products and their accessories.
In all correspondence and spare parts orders, please always include the 10-digit article number given on the nameplate of the product.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair. Tel. Service: (0344) 7360109
E-Mail:
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: (01) 4666700
Fax: (01) 4666888
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045
Inside New Zealand:
Phone: (0800) 543353
Fax: (0800) 428570
Outside AU and NZ:
Phone: +61 3 95415555
www.bosch.com.au
Republic of South Africa
Customer service
Hotline: (011) 6519600
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: (011) 4939375
Fax: (011) 4930126
E-Mail:
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: (031) 7012120
Fax: (031) 7012446
E-Mail:
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: (021) 5512577
Fax: (021) 5513223
E-Mail:
Bosch Headquarters
Midrand, Gauteng
Tel.: (011) 6519600
Fax: (011) 6519880
E-Mail:

Transport

The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.
Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regulations.

Disposal

The machine, rechargeable batteries, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of power tools and batteries/rechargeable batteries into household waste!
Only for EC countries:
According to the European Guideline 2012/19/EU, power tools that are no long-er usable, and according to the European Guideline 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environ-mentally correct manner. Batteries no longer suitable for use can be directly returned at:
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair. Tel. Service: (0344) 7360109
E-Mail:
Subject to change without notice.